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DIY AUTO REPAIR PROCEDURES AND DIAGRAMS - WHAT AUTO MECHANICS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Make
Automotix Do It Yourself provides automotive consumers and do it yourselfers; the most comprehensive repair information about car
and truck repair procedures including engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins,
auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement
procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions,
parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement
instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how
to fix your automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Evaporator Core, Replace -> 2.3L, 3.0L & 4.0L Engines -> 5.0L Engine -> Aerostar -> Auxiliary Evaporator -> Bronco & 1996 F-Series -> Econoline -> Expedition & 1997 F-Series -> Explorer, Mountaineer & Ranger -> Front -> Rear -> Standard Evaporator -> Villager -> Windstar
Vehicle: 1997 Ford E-350 Econoline Super 5.4 V8 GAS
Econoline
Standard Evaporator
- Recover refrigerant as outlined under .
- Disconnect and remove auxiliary battery, if equipped.
- Disconnect electrical connector and vacuum hoses from manifold absolute pressure (MAP) sensor.
- Disconnect evaporator outlet line from suction accumulator/drier.
- Remove screw attaching condenser to evaporator tube, then disconnect condenser to evaporator tube from inlet.
- Remove support bracket by removing bolt from fender apron extension and two screws from evaporator case.
- Remove evaporator co...
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BRAKE SERVICE PROCEDURES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported cars and light trucks from 1990+.
POWER BRAKE UNITS, GENERAL MOTORS -> Bendix Brake Boosters -> POWER BRAKE UNIT, Replace -> 1990-91 C & K SERIES -> ASTRO VAN & SAFARI VAN -> CABALLERO & EL CAMINO -> FULL SIZE EXCEPT 1990-91 C & K SERIES
Vehicle: 1991 GMC G35/G3500 VAN Vandura 7.4 V8 GAS
CABALLERO & EL CAMINO
Pump brake pedal several times with engine off to deplete accumulator of fluid.
- Remove two nuts attaching master cylinder to booster, then move master cylinder away from booster with brake lines attached.
- Remove three hydraulic lines from booster. Plug and cap all lines and outlets.
- Remove retainer and washer securing booster pushrod to brake pedal arm.
- Remove four nuts attaching booster unit to dash panel.
- From engine compartment, loosen booster from dash panel and move booster pushrod inboard until it disconnects from brake pedal arm. Remove spring wa...
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FUEL FILTER REPLACEMENT PROCEDURES
Fuel filter replacement procedures with corresponding images for most domestic and imported cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Dakota & Durango -> Normal Service -> Severe Service
Vehicle: 1994 Dodge Dakota 2.5 L4 GAS
Normal Service
Replace as ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2006 KIA Sportage LX 2.0 L4 GAS
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Remove driveshaft cotter pin, castle nut and washer from front hub.
- Remove bolts securing wheel speed sensor from steering knuckle.
- Disconnect tie rod ball joint from knuckle using suitable tool.
- Disconnect ball joint from steering knuckle using suitable tool.
- Remove lower arm ball joint mounting bolts.
- Tap on driveshaft front hub assembly using plastic hammer.
- Push front hub assembly outward and separate driveshaft from hub assembly.
- Insert suitable tool between tr...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported cars and light trucks sold in the U.S. from mid 1990's+.
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2000 Buick Park Avenue 3.8 V6 GAS
Refer to Fig. for wirin...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES
Includes starter and alternator replacement procedures for domestic and imported cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1998 GMC G15/G1500 VAN 4.3 V6 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter to engine brace and heat shields.
- Disconnect wires from solenoids.
- Remove starter motor mounting bolts, washers and lower starter. Record position of shims, if required.
- Remove starter motor from vehicle.
- Reverse procedure to install, notin...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 1993-2004 Golf, GTI & Jetta
Vehicle: 1997 Volkswagen Golf Trek 2.0 L4 GAS
On 1993-96 models, the cabin air filter should be replaced every 15,000 miles.
On 1997-2003 models, the cabin air filter should be replaced every 10,000 miles.
On 2004 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
- Open the hood.
- Remove the righthand plenum cover fasteners, then the cover.
- Remove the air deflector, if equipped.
- Press the cabin air filter housing clips downward, then remove the cabin air ...
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MAINTENANCE LAMP RESET PROCEDURES
Maintenance lamp reset procedures with corresponding images for most domestic and imported cars and light trucks sold in the U.S. from 1990+.
Honda -> Automatic Transmission D, D4 Or D5 Indicator Lamp -> 1998-2002 Accord
Vehicle: 1999 Honda Accord LX 2.3 L4 GAS
When the PCM detects an abnormal automatic transmission input or output signal the D lamp will usually blink and or the MIL will be illuminated. After completing diagnosis and repairs, reset the D or MIL as follows:
- Obtain the ra...
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RADIATOR & HOSE REPLACEMENT PROCEDURES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Hyundai Sonata GL 3.0 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at water inlet.
- Remove hose from water inlet.
- Remove hose from vehicle.
- Reverse procedure to inst...
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SERPENTINE BELT SERVICE PROCEDURES
Serpentine belt replacement procedures with corresponding images for most domestic and imported cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1991 Lincoln Town CAR Cartier 4.6 V8 GAS
- Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
- Lift old belt over alternator p...
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COMPONENT LOCATION DIAGRAMS
Component location diagrams for most domestic and imported cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2007 Dodge Caravan SE 2.4 L4 GASComponents on diagram: |
 Front Seat, Inside Seat Cushion Diagram for 2001 MERCEDES-BENZ S500 5.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS
OEM drawn wiring diagrams for most 1986+ domestic and 1990+ imported cars and light trucks sold in the U.S.
 2008 Dodge Caliber R/T 2.4 L4 GAS Wiring DiagramComponents on diagram: |
 2008 Dodge Caliber R/T 2.4 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS
OEM TSB listings for most domestic and imported cars and light trucks sold in the U.S. from 1985+.
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Document: NEW ESSENTIAL SPECIAL TOOLS Vehicle: 1994 Saab 900 S 2.1 L4 GAS Auto Systems: |
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Document: BATTERY DRAIN DIAGNOSIS - SERVICE TIPS - REVISED Vehicle: 2003 Lincoln LS 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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