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Volkswagen CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volkswagen car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volkswagen
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volkswagen AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volkswagen cars and light trucks from 1990+
Volkswagen -> Component Replacement & Adjustment -> Technical Service Bulletins -> Musty Odor From Climate Control System
Vehicle: 2000 Volkswagen Jetta TDI 1.9 L4 DIESEL
Musty Odor From Climate Control System
A musty odor which occurs after vehicle has been sitting for at least five hours and within 20-60 seconds of vehicle startup may be present on some models. This condition may be due to residual condensate in and around evaporator mixing with airborne pollutants which forms bacteria or mold growth.
To correct this condition, bacterial or mold growth may be destroyed using the Airsept system as follows:
- Ensure evaporator drain is clear.
- Ensure no bulkhead water leaks are present.
- Ensu...
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BRAKE SERVICE PROCEDURES FOR Volkswagen AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volkswagen cars and light trucks from 1990+.
Anti-lock Brakes -> Precautions -> Audio Coded Anti-Theft System -> Battery Ground Cable -> Brake Fluid
Vehicle: 1998 Volkswagen Golf 2.0 L4 GAS
Battery Ground Cable
Prior to service, disconnect battery ground cable and isolate as required.
Audio Coded Anti-Theft System
Some models are equipped with a radio anti-theft system that will disable the system when battery power is interrupted. Unless the system is reset the radio will not operate.
- Turn radio On. SAFE and 1000 should be displayed.
- Enter radio code using first four program station buttons. Security code will appear on display.
- Depress and hold righthand side of rad...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. for 1980+.
Volkswagen -> Fuel Filter Scheduled Maintenance -> 1990-06 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2005 Volkswagen Jetta 1.8 L4 GAS
Normal Service
Se...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> With CV Joint and Triple Roller Joint -> With Triple Roller Joint
Vehicle: 2004 Volkswagen Beetle 1.9 L4 DIESEL
With CV Joint and Triple Roller Joint
Wheel bearing must not be burdened while 12 point nut is loose.
If wheel bearing is burdened by weight of vehicle, wheel bearing will be pre-damaged. This will diminish wheel bearing service life.
If it should be necessary to move a vehicle whose drive axle has been removed, before doing so install an outer joint in place of drive axle and tighten it to 11 ft. lbs., or else wheel bearing will be damaged.
- Lift vehicle enough that front axle is no longer burdened.
- Remove 12 point nut.
- Raise and support vehicle.
- Remove wheel.
- Remove sound insula...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volkswagen AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volkswagen cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures -> TPMS Control Module -> TPMS Sensor Invitation -> TPMS Sensor Location
Vehicle: 2008 Volkswagen EOS LUX 2.0 L4 GAS
TPMS Sensor Invitation
The following procedure must be performed after replacing the TPMS wheel sensor.
- Let vehicle sit for 20 minutes.
- Drive vehicle above 16 mph for approximately 7 minutes.
- TPMS sensors will automatically be relearned and the TPMS warning lamp will go off.
TPMS Sensor Location
- Connect a suitably programmed scan tool to the DLC (Data Link Connector) located under the LH side of the instrument panel.
- Lower the tire pressure by 10 psi.
- The rapid loss of air pressure will cause the sensor to...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1992 Volkswagen Jetta GL 1.8 L4 GAS
- Disconnect battery ground cable at battery.
- Relieve tension on drive belt and remove drive belt.
- Remove electrical connections from alternator.
- Re...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 1995-2003 EuroVan
Vehicle: 1997 Volkswagen Eurovan Camper 2.8 V6 GAS
On 1995-96 models, the cabin air filter should be replaced every 15,000 miles.
On 1997-2003 models, the cabin air filter should be replaced every 10,000 miles.
- Open the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Service Reminder Indicator Lamp -> 2007-09 GTI
Vehicle: 2009 Volkswagen GTI 2.0 L4 GAS
- Connect VW tester or equivalent.
- Select:
- Manufacturer.
- Model.
- Model Year.
- Engine Code.
- Confirm Vehicle Identification.
- Instrument Cluster.
- Reset Service Reminder Indicator.
- Follow the instructions indicated on the tester display.
- After completing the displa...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Volkswagen Passat GLX 2.8 V6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at throttle valve housing and remove hose.
- Reposition hose clamp at cylinder head and remove hose.
- Remove hose from ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2000 Volkswagen Cabrio 2.0 L4 GAS
- Loosen power steering pump adjustment bolts, then remove Belt.
- Mark running direction of serpentine drive belt if it is to be reused.
- Insert suitable tens...
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COMPONENT LOCATION DIAGRAMS FOR Volkswagen AUTOMOBILES
Component location diagrams for most Volkswagen cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2008 Volkswagen Passat Turbo 2.0 L4 GASComponents on diagram: |
 Door Component Locations Diagram for 2004 Volkswagen Golf R32 3.2 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volkswagen AUTOMOBILES
OEM drawn wiring diagrams for most Volkswagen cars and light trucks sold in the U.S.
 1995 Volkswagen Jetta III Celebration Edition 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 1990 Volkswagen Golf GTI 8-VALVE 1.8 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volkswagen AUTOMOBILES
OEM TSB listings for most Volkswagen cars and light trucks sold in the U.S. from 1985+.
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Document: MICROFICHE - SUGGESTED REPAIR TIMES - AVAILABLE Vehicle: 1994 Volkswagen Corrado SLC 2.8 V6 GAS Auto Systems: |
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Document: EXTERIOR LIGHTS, MOISTURE ACCUMULATION - REVISED Vehicle: 2009 Volkswagen Passat CC VR6 4motion 3.6 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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