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Volkswagen Routan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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| 2009 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volkswagen Routan car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volkswagen Routan automobile. Try the Automotix DIY solution today!
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen Routan AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen Routan cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2009 Volkswagen Routan SE 3.8 V6 GAS
Remove
- Raise vehicle.
- Remove cotter pin and nut lock.
- Remove wave washer from end of the halfshaft.
- Remove wheel and tire assembly from vehicle.
- With vehicle's brakes applied to keep hub from turning, loosen and remove halfshaft nut.
- Remove two front disc brake caliper adapter to steering knuckle attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper assembly is removed by first rotating top of caliper assembly away from steering knuckle and then removing bottom of assembly out from under machined abutment on steering knuckle.
- Support disc brake calipe...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volkswagen Routan AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volkswagen Routan cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2009 Volkswagen Routan S 3.8 V6 GAS
The Low Tire Pressure indicator lamp will flash slowly and sound a single tone when tire pressure is low. If tire pressure drops lower, the indicator lamp will flash rapidly and the tone will be continuous. When the tire is inflated to the proper pressure the lamp and tone will ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen Routan AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen Routan cars and light trucks from 1990+.
Starter, Replace
Vehicle: 2009 Volkswagen Routan S 3.8 V6 GAS
- Install engine support tool 8534-12 or equivalent.
- Disconnect battery ground cable.
- Remove battery positive cable wire harness connector eyelet from solenoid battery terminal stud.
- Disconnect battery positive cable wire harness connector from solenoid terminal connector receptacle.
- Raise and support vehicle.
- On models with six speed automatic transmission, remove transmission to starter mounting bolt.
- On models with four speed automatic transmission, remove transmission to s...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen Routan AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen Routan cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 2009 Routan
Vehicle: 2009 Volkswagen Routan SEL 4.0 V6 GAS
The cabin air filter should be replaced every 12,000 miles.
- Open the glove compartment door.
- Push inward on both sides of the glove compartment, then lower the glove compartment door.
- Carefully pivot the glove compartment downward.
- Through the glove compartment opening, disengage the cabin air filter access door retainers from the HVAC housing, then remove the cover, Fig. .
- Through the access door opening, remove the filter element, Fig. .
- Carefully install the new cabin air filter element into position through the access cover ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen Routan AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen Routan cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2009 Routan -> Base System -> Description -> Premium System -> Relearn -> Reset
Vehicle: 2009 Volkswagen Routan SEL 4.0 V6 GAS
Description
The TPMS (Tire Pressure Monitoring System), monitors air pressure in the four road tires. Pressure in the spare tire is not monitored. There are two TPMS available, a base system and a premium system. The base system does not specify how many tires are low or where they are located. The premium system does specify how many tires are low or where they are located.
Base System
The Base TPMS consists of tire pressure monitoring sensors attached to each road wheel, a central receiver module and an indicator lamp. Sensors are mounted to each road wheel as part of the valve stem ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen Routan AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen Routan cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2009 Volkswagen Routan SEL 4.0 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen Routan AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen Routan cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2009 Volkswagen Routan SEL 4.0 V6 GAS
- Raise and support vehicle.
- Remove drive belt shield.
- Position a suitable wrench on belt tensioner lug.
- Release belt tension by rotating tensioner clockwise.
- Remove driv...
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TECHNICAL SERVICE BULLETINS FOR Volkswagen Routan AUTOMOBILES
OEM TSB listings for most Volkswagen Routan cars and light trucks sold in the U.S. from 1985+.
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Document: PAINT FINISH, REDUCING SWIRL MARKS AND FINE SCRATCHES - REVISED Vehicle: 2009 Volkswagen Routan SE 3.8 V6 GAS Auto Systems: |
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Document: PAINT FINISH, REMOVING INDUSTRIAL FALLOUT - REVISED Vehicle: 2009 Volkswagen Routan S 3.8 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen Routan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen Routan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen Routan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen Routan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen Routan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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