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Volkswagen Golf CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volkswagen Golf car and truck
repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Volkswagen Golf automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volkswagen Golf cars and light trucks from 1990+
Volkswagen -> Component Replacement & Adjustment -> Sunlight Photo Sensor, Replace -> Passat & 1999-2000 Golf & Jetta
Vehicle: 1998 Volkswagen Golf GTI VR6 2.8 V6 GAS
Passat & 1999-2000 Golf & Jetta
- Lift photo sensor ...
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BRAKE SERVICE PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volkswagen Golf cars and light trucks from 1990+.
Disc Brakes -> Single Piston Rear Disc Brake -> Brake Pad Service
Vehicle: 1999 Volkswagen Golf TDI 1.9 L4 DIESEL
This caliper uses an internal screw type parking brake self adjusting mechanism. If the caliper piston is pushed back into caliper this mechanism will be destroyed. Always return piston by rotating it clockwise using a suitable tool.
Always remove some brake fluid from master cylinder reservoir prior to installing new pads. When caliper piston is pushed back, fluid is forced out of caliper and into reservoir. After pads are installed and seated, fill reservoir to MAX mark...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volkswagen Golf cars and light trucks sold in the U.S. for 1980+.
Volkswagen -> Fuel Filter Replacement -> Gasoline Engines -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection
Vehicle: 2003 Volkswagen Golf GTI 2.8 V6 GAS
Models w/Fuel Hose Connection
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveabilty symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On models equipped with underbody moun...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen Golf cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2006 Volkswagen Golf GL 2.0 L4 GAS
Wheel bearing must not be burdened while 12 point nut is loose.
If wheel bearing is burdened by weight of vehicle, wheel bearing will be pre-damaged. This will diminish wheel bearing service life.
If it should be necessary to move a vehicle whose drive axle has been removed, before doing so install an outer joint in place of drive axle and tighten it to 11 ft. lbs., or else wheel bearing will be damaged.
The wheel hub/axle shaft on model "Golf GTI 132 kW" and R32 is secured with a hex bolt instead of a 12-point nut. The spline of outer joint is slightly shorter than previous...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen Golf cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1995 Volkswagen Golf III City 2.0 L4 GAS
- Disconnect wiring connectors from alternator.
- Remove serpentine drive belt.
- Remove alternator mounting bolts, then the alternator.
- Remove serpentine belt pulle...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen Golf cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 1993-2004 Golf, GTI & Jetta
Vehicle: 1997 Volkswagen Golf TDI 1.9 L4 DIESEL
On 1993-96 models, the cabin air filter should be replaced every 15,000 miles.
On 1997-2003 models, the cabin air filter should be replaced every 10,000 miles.
On 2004 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
- Open the hood.
- Remove the righthand plenum cover fasteners, then the cover.
- Remove the air deflector, if equipped.
- Press the cabin air filter housing clips downward, then remove the cabin air ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen Golf cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Air Bag Warning Lamp ->
Vehicle: 1990 Volkswagen Golf GTI 16-VALVE 2.0 L4 GAS
If the Air Bag warning lamp lights and stays on, diagnosis and ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen Golf cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1994 Volkswagen Golf III GL 2.0 L4 GAS
- Drain cooling system.
- Disconnect battery ground cable.
- Remove radiator cover and radiator mounting shroud.
- Disconnect upper and lower radiator hoses.
- Disconnect coolant expansion tank tube from rad...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen Golf AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen Golf cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1991 Volkswagen Golf GL 1.8 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Volkswagen Golf AUTOMOBILES
Component location diagrams for most Volkswagen Golf cars and light trucks sold in the U.S. from 1990+.
 Luggage Compartment Light Switch Diagram for 2001 Volkswagen Golf GTI 1.8 L4 GASComponents on diagram: |
 Connector T-4f Diagram for 2005 Volkswagen Golf GTI 1.8 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Volkswagen Golf AUTOMOBILES
OEM drawn wiring diagrams for most Volkswagen Golf cars and light trucks sold in the U.S.
 2007 Volkswagen Golf GTI 2.0 L4 GAS Wiring DiagramComponents on diagram: |
 1998 Volkswagen Golf 2.0 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volkswagen Golf AUTOMOBILES
OEM TSB listings for most Volkswagen Golf cars and light trucks sold in the U.S. from 1985+.
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Document: ROAD TEST LABOR OPERATIONS Vehicle: 2000 Volkswagen Golf GTI 2.8 V6 GAS Auto Systems: |
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Document: WARRANTY - PART NUMBER NOT PRICING ON WARRANTY CLAIMS Vehicle: 1991 Volkswagen Golf GL 1.8 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen Golf AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen Golf cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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