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Volkswagen Beetle CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Volkswagen Beetle car and truck repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volkswagen Beetle automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Volkswagen Beetle AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Volkswagen Beetle cars and light trucks from 1990+
Volkswagen -> Component Replacement & Adjustment -> Instrument Panel, Replace -> 1999-2000 Golf & Jetta -> Cabrio & 1998 Golf & Jetta -> Eurovan -> New Beetle -> Passat
Vehicle: 1999 Volkswagen Beetle 2.0 L4 GAS
Cabrio & 1998 Golf & Jetta
- Obtain audio anti-theft code and disarm as outlined under "Precautions."
- On models equipped with air bags, remove center console as follows:
- Remove cap plugs from sides of console extension, then remove screws.
- Pull out and disconnect rear lid opening switch connector.
- Pull console extension with storage compartment to rear then lift off console.
- Remove shift knob and trim.
- Remove hex nuts retaining console to floor and screws retaining console to dash.
- Lift console off mounting studs...
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BRAKE SERVICE PROCEDURES FOR Volkswagen Beetle AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Volkswagen Beetle cars and light trucks from 1990+.
Disc Brakes -> Single Piston Rear Disc Brake -> Tightening Specifications
Vehicle: 2000 Volkswagen Beetle 1.8 L4 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR Volkswagen Beetle AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Volkswagen Beetle cars and light trucks sold in the U.S. for 1980+.
Volkswagen -> Fuel Filter Replacement -> Gasoline Engines -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection
Vehicle: 1999 Volkswagen Beetle 2.0 L4 GAS
Models w/Fuel Hose Connection
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
After the battery has been disconnected and reconnected, some abnormal driveabilty symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On models equipped with underbody moun...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Volkswagen Beetle AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Volkswagen Beetle cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1999 Volkswagen Beetle 1.9 L4 DIESEL
- Remove drive axle retaining nut while vehicle is still on ground.
- Raise and support vehicle, then remove wheel lug nuts.
- Remove noise insulator panel retainers, then insulators.
- Remove intake air duct between charge air cooler and turbocharger.
- Mark position of bolts attaching ball joints to control arms, then remove bolts and separate ball joint from control arm. Discard bolts.
- Remove drive axle to transaxle drive flange attaching bolts.
- Mount a suitable puller tool onto hub assembly and press axle shaft out of ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Volkswagen Beetle AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Volkswagen Beetle cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2008 Volkswagen Beetle S 2.5 L5 GAS
The tire pressure monitoring system control module uses signals from pressure sensors mounted inside each wheel to determine tir...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Volkswagen Beetle AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Volkswagen Beetle cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2001 Volkswagen Beetle 1.9 L4 DIESEL
- Disconnect wiring connectors from alternator.
- Remove serpentine drive belt, using a suitable removal tool.
- Remove alternator mounting bolts, then the alternator.
- Remove serpen...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Volkswagen Beetle AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Volkswagen Beetle cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Volkswagen -> 1998-2009 New Beetle
Vehicle: 2006 Volkswagen Beetle 2.5 2.5 L5 GAS
On 1998-2003 models, the cabin air filter should be replaced every 10,000 miles.
On 2004-06 models, the cabin air filter should be replaced every 24 months or 20,000 miles.
On 2007-08 models, the cabin air filter should be replaced every 24 months or 40,000 miles. The filter should be replaced more often if air flow is less than normal.
On 2009 models, the cabin air filter should be replaced every 24 months or 20,000 miles. The filter should be replaced more often if air flow is less than normal.
- Disconnect and isolate the battery ground cable.
- Push the instrument panel center c...
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MAINTENANCE LAMP RESET PROCEDURES FOR Volkswagen Beetle AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Volkswagen Beetle cars and light trucks sold in the U.S. from 1990+.
Volkswagen -> Anti-Lock Brake System (ABS) Warning Lamp ->
Vehicle: 2000 Volkswagen Beetle 1.9 L4 DIESEL
The anti-lock warning lamp is used to warn of an ABS fault. The lamp input monitors the condition of the system. The lamp will be lit during engine start-up, but should go out when the self-diag...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Volkswagen Beetle AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Volkswagen Beetle cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2000 Volkswagen Beetle 2.0 L4 GAS
- Drain coolant into suitable container, then remove front bumper.
- Remove radiator hoses from radiator.
- Disconnect thermo switch and radiator fan electrical connectors.
- Remove tension...
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SERPENTINE BELT SERVICE PROCEDURES FOR Volkswagen Beetle AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Volkswagen Beetle cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2003 Volkswagen Beetle 1.9 L4 DIESEL
- Remove upper charge air pipe with connecting hose by removing bolt and releasing connector.
- Mark direction of rotation of drive belt with chalk or felt pen if belt is to be reused.
- Rotate drive bel...
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COMPONENT LOCATION DIAGRAMS FOR Volkswagen Beetle AUTOMOBILES
Component location diagrams for most Volkswagen Beetle cars and light trucks sold in the U.S. from 1990+.
Change-Over Valve for Intake Manifold Flap Diagram for 2002 Volkswagen Beetle 2.0 L4 GAS Components on diagram: |
Crash Sensor for Side Airbag Diagram for 2003 Volkswagen Beetle 2.0 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Volkswagen Beetle AUTOMOBILES
OEM drawn wiring diagrams for most Volkswagen Beetle cars and light trucks sold in the U.S.
2006 Volkswagen Beetle 2.5 2.5 L5 GAS Wiring Diagram Components on diagram: |
2008 Volkswagen Beetle S 2.5 L5 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Volkswagen Beetle AUTOMOBILES
OEM TSB listings for most Volkswagen Beetle cars and light trucks sold in the U.S. from 1985+.
Document: SHIFTER LEVER, VIBRATING/KNOCKING - REVISED Vehicle: 2000 Volkswagen Beetle 2.0 L4 GAS Symptoms: |
Document: ALLOY WHEELS - CLEANING Vehicle: 1998 Volkswagen Beetle 1.9 L4 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Volkswagen Beetle AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Volkswagen Beetle cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Volkswagen Beetle cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Volkswagen Beetle cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Volkswagen Beetle cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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