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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

A/C Data -> Domestic Light Trucks & Vans -> General Motors Corp./Saturn -> 1992-2002 -> 2003-04
Vehicle: 1992 Chevrolet K1500 Suburban 5.7 V8 GAS

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BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> General Information -> SERVICE PRECAUTIONS -> BLEEDING DISC BRAKES -> BRAKE DISC SERVICE -> BRAKE LINES & LININGS -> BRAKE ROUGHNESS -> GENERAL PRECAUTIONS -> INSPECTION OF CALIPER
Vehicle: 1991 Chevrolet G20 VAN Sportvan 4.3 V6 GAS

BRAKE LINES & LININGS

Remove one of the front wheels and inspect the brake disc, caliper and linings.

Do not get any oil or grease on the linings. It is recommended that all linings be replaced in sets when worn or damaged.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

BRAKE ROUGHNESS

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive t...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1994 Chevrolet Caprice LS 5.7 V8 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2009 Chevrolet Silverado 1500 WT 4.3 V6 GAS

  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove drive axle center cap, if equipped.
  • Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
  • Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
  • Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
  • Remove bolts securing wheel drive s...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.

Relearn Procedures
Vehicle: 2006 Chevrolet Trailblazer LT 5.3 V8 GAS

  • Apply the Parking brake, then place the ignition switch in the On position.
  • Cycle the headlamp switch from Off to Parking Lamp position 4 times within 4 seconds.
  • The horn should chirp twice and the low tire pressure warning indicator should begin to flash indicating the system is in the learn mode.
  • If GM tool No. J-46079 or equivalent is available, starting with the left front tire, hold the antenna of the tool No. J-46079 near the valve stem on the wheel, then press the activate button and wait for the horn to chirp.
  • If the tool is not available, starting with the left front tir...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

Alternator, Replace -> Auxiliary -> Single Alternator
Vehicle: 1997 Chevrolet G20 VAN Express 6.5 V8 DIESEL

Single Alternator

  • Disconnect battery ground cable.
  • Remove coolant reservoir and air cleaner.
  • Remove upper fan shroud.
  • Remove drive belt, using suitable removal tool.
  • Remove heater hose pipe from alternator and oil fill tubes from support bracket.
  • Remove alternator mounting bolts, then alternator from vehicle.
  • Disconnect electrical connectors.
  • Reverse procedure to install, noting the following:
    • Torque front alternator mounting bolt to 37 f...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1997-2005 Century, Regal, 1998-2002 Intrigue & 2000-05 Impala & Monte Carlo
Vehicle: 2003 Chevrolet Monte Carlo LS 3.4 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Place the windshield wipers in the up position by turning the ignition switch Off when the wipers reach the desired position.
  • Open the hood.
  • Lift the righthand side of the rear hood seal from the flange in the area of the rig...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
Vehicle: 1991 Chevrolet P30 VAN 5.7 V8 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1991 Chevrolet Blazer 6.2 V8 DIESEL

  • Drain cooling system into a suitable container.
  • Remove upper fan shroud.
  • Remove radiator hose inlet.
  • Remove radiator hose outlet.
  • Remove transmission oil cooler lines.
  • Remove overflow hose.
  • Remove ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Express 2500 4.3 V6 GAS

These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

  • Rotate tensioner counterclockwise using suitable 1/2 inch break...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES

Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.

Transmission Components Diagram for 1992 Chevrolet C1500 Pickup  5.7 V8 GASTransmission Components Diagram for 1992 Chevrolet C1500 Pickup 5.7 V8 GAS

Components on diagram:
  • Transfer Case Switch
  • Vehicle Speed Sensor
  • Back-Up Lamp Switch
  • Connector C-152
  • Connector C-158
  • Engine Compartment Diagram for 2007 Chevrolet Silverado 2500 HD Classic LS 6.0 V8 GASEngine Compartment Diagram for 2007 Chevrolet Silverado 2500 HD Classic LS 6.0 V8 GAS

    Components on diagram:
  • Knock Sensor
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.

    1998 Chevrolet K1500 Pickup  6.5 V8 DIESEL Wiring Diagram1998 Chevrolet K1500 Pickup 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Convenience Center
  • Auxiliary Blower Motor Relay
  • Auxiliary Blower Resistor
  • Auxiliary Blower
  • Auxiliary HVAC Control Module Front
  • 1995 Chevrolet K2500 Pickup  7.4 V8 GAS Wiring Diagram1995 Chevrolet K2500 Pickup 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Transmission Range Switch
  • PRNDL Module
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES

    OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.

    Document: ESSENTIAL TOOLS THAT INCLUDE CONSUMABLE PARTS/ELECTRICAL TERMINALS - REVISED
    Vehicle: 1996 Chevrolet K1500 Suburban 6.5 V8 DIESEL

    Auto Systems:
  • Tools, Equipment
  • Document: ACDELCO REPLACEMENT BATTERY WARRANTY PROCEDURES - REVISED
    Vehicle: 1998 Chevrolet K3500 Pickup 6.5 V8 DIESEL

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1998 Chevrolet S10 Fender, Front, Driver Side1998 Chevrolet S10 Fender, Front, Driver Side.

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    $55.78

    Click here to view more details about 2009 Chevrolet Tahoe Antenna2009 Chevrolet Tahoe Antenna, 1-section mast; 470 mm extension; Stick-on; A high quality universal imitation antenna; May require modification or other adjustment to your vehicle upon installation..

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    $5.01

    Click here to view more details2013 Chevrolet Camaro Center Cap, Center Cap; Fits ALY05441; Machined With Polished And Silver Logo; Used, , .

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    Click here to view more details1997 Isuzu Rodeo L4, 2.6 L, 2559 CC Rebuilt Engine, SOHC, supplied with new head casting., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,781.00

    Click here to view more details2002 Chevrolet Avalanche 1500 Used Upper Control Arm, Passenger Side, 5.3, AUTO, RWD, Very Good.

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    Click here to view more details2004 Chevrolet Aveo Used Parking Lamp, Driver Side, Parklamp/Turn Signal; below hdlp, L., Very Good.

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