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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

    Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
    Vehicle: 2004 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Chevrolet A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

    Anti-Lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 2008 -> Accessing Diagnostic Trouble Code -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Envoy, Rainier & Trailblazer -> Express & Savana -> Intermittents & Poor Connections -> Sierra & Silverado Classic -> Symptom Tests -> Tahoe & Yukon Hybrid
    Vehicle: 2008 Chevrolet Express 1500 5.3 V8 FLEX

    Accessing Diagnostic Trouble Code

    Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturers instructions.

    Diagnostic Trouble Code Interpretation

    Refer to "Diagnostic Tests" for trouble code identification.

    Connector Pin Identification

    Refer to Figs. through for connector pin identification.

    Diagnostic Tests

    Tahoe & Yukon Hybrid
    [[table data]]
    Envoy, Rainier & Trailblazer
    [[table data]]
    Express & Savana
    [[table data]]
    Sierra & Silverado Classic
    [[table data]]

    Symptom Tests

    Tahoe & Yukon Hybrid
    2008

    Refer to Figs. and for symptom tests.

    Envoy, Rainier & Trailblazer

    Refer to Figs. through for symptom tests.

    Expre...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1992-05 S/T Series Blazer, Bravada, Jimmy & Pickup -> Normal Service -> Severe Service
    Vehicle: 1993 Chevrolet S10 Pickup 2.8 V6 GAS

    Normal Service

    R...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Front -> Rear
    Vehicle: 2006 Chevrolet Silverado 2500 HD LT 6.6 V8 DIESEL

    Front

    Before disassembly, observe and accurately reference mark all driveline components relative to the propeller shaft and axles. These items include the propeller shafts, wheel drive shafts, pinion flanges and output shafts

    Assemble all components in the exact relationship to each other as they were prior to removal. Observe all published specifications and torque values, and any measurements obtained prior to disassembly.

    • Raise and support vehicle.
    • Remove transfer case shield, if equipped.
    • If equipped with double clamp style boot, remove clamp at transfer case by prying up ex...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.

    Wiring Diagrams -> Wire Color Code Identification
    Vehicle: 2009 Chevrolet Avalanche LT 5.3 V8 GAS

    Refer to Figs. through for w...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Chevrolet TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1994 Chevrolet G30 VAN 4.3 V6 GAS

    • Disconnect battery ground cable.
    • Disconnect terminal plug and battery lead from rear of alternator.
    • Remove accessory drive belt.
    • Remove alternator mounting bolts.
    • Separate alternator from mounting bracket.
    • Rem...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
    Vehicle: 2003 Chevrolet Silverado 3500 6.0 V8 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Remove the righthand instrument panel hush panel.
    • Remove the A/C and heater modul...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Service Four Wheel Drive (4WD) System Warning Lamp ->
    Vehicle: 1991 Chevrolet C1500 Pickup 5.0 V8 GAS

    This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 1999 Chevrolet C2500 Suburban 5.7 V8 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water pump.
    • Remove radiator outlet hose from water pump and from vehicle.
    • Reverse procedure to install.

    Upper

    • Drain co...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1990 Chevrolet C1500 Pickup 6.2 V8 DIESEL

    • Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
    • Remove drive belt.
    • Route b...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES

    Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.

    Onstar Microphone Diagram for 2006 Chevrolet Silverado 2500 HD LT 8.1 V8 GASOnstar Microphone Diagram for 2006 Chevrolet Silverado 2500 HD LT 8.1 V8 GAS

    Components on diagram:
  • OnStar Microphone
  • Inline Connector C-211
  • Overhead Reading Lamp
  • Engine Compartment Components Diagram for 2007 Chevrolet Express 3500  4.8 V8 GASEngine Compartment Components Diagram for 2007 Chevrolet Express 3500 4.8 V8 GAS

    Components on diagram:
  • Coolant Level Switch
  • Radiator
  • Surge Tank
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.

    1995 Chevrolet Monte Carlo Z34 3.4 V6 GAS Wiring Diagram1995 Chevrolet Monte Carlo Z34 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • Instrument Cluster
  • Ashtray Lamp
  • SIR Coil
  • Trans Control Indicator Lamp
  • 1997 Chevrolet K2500 Suburban  7.4 V8 GAS Wiring Diagram1997 Chevrolet K2500 Suburban 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Convenience Center
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES

    OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.

    Document: SENSOR/OIL PRESSURE - REPLACE - GAGE HIGH/FLUTTERS
    Vehicle: 1990 Chevrolet V2500 Suburban 5.7 V8 GAS

    Symptoms:
  • False Instrument Panel Indications
  • Auto Systems:
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: APPLICATION OF ANTI-CORROSIVE MATERIALS
    Vehicle: 1988 Chevrolet R20 Suburban 7.4 V8 GAS

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2004 Chevrolet Blazer Air Deflector, Front2004 Chevrolet Blazer Air Deflector, Front, Bottom-mounted type; With air holes; Without fog light holes; A high quality, OE replacement valance; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $21.49

    Click here to view more details about 1998 Chevrolet K2500 Grille Assembly1998 Chevrolet K2500 Grille Assembly, With dual headlight holes and wave horizontal billet grille insert; Ensures precise and perfect fit for a reliable and efficient performance; Adds unique and distinctive styling that gives your vehicle a custom look..

    Source: Auto Body Parts Store

    $189.52

    Click here to view more details about 2005 Chevrolet Cavalier Tail Light Assembly, Passenger Side2005 Chevrolet Cavalier Tail Light Assembly, Passenger Side, PASSENGER SIDE TAIL LIGHT ASSEMBLY, WITH MARKER LIGHT , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $47.07

    Click here to view more details1971 International 1310 V8, 5 L, 304 CID Rebuilt Engine, Scout appl. Comes with oil pump kit only., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,252.00

    Click here to view more details2007 Chevrolet Avalanche Used Exhaust Manifold, R., Very Good.

    Source: Used Auto Parts Store

    $96.00

    Click here to view more details2012 Chevrolet Captiva Sport Used Harmonic Balancer, NEEDS PULLING, Very Good.

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    $93.00
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