Chevrolet REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> EXPANSION VALVE, REPLACE -> G SERIES -> OVERHEAD SYSTEM
Vehicle: 1993 Chevrolet K2500 Pickup 7.4 V8 GAS

G SERIES

OVERHEAD SYSTEM
  • Disconnect battery ground cable, then recover refrigerant from A/C system.
  • Remove rear duct drain tube, remove duct to header bracket and roof panel screws, then remove rear duct assembly.
  • Disconnect blower motor harness connector and ground wire.
  • While supporting low...

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BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> 1992-94 -> 1992-94 Lumina APV, Silhouette & Trans Sport -> 1993-96 Astro/Safari & 1995-96 S & T Series -> 1995-96 -> Automatic Apply Parking Brakes -> Bravada, 1992 Astro/Safari & 1992-94 S & T Series -> C & K Series -> Control Rod Adjustment -> Duo-Servo Brakes -> Except 1992-94 Lumina APV, Silhouette & Trans Sport -> G-Van & P Series -> Lever Type -> Lumina APV, Silhouette & Trans Sport -> Manual Parking Brake -> Non-Servo Brakes -> Optional Method -> Pedal Type -> Propeller Shaft Type -> Service Brake -> Standard Method -> Tracker
Vehicle: 1996 Chevrolet K2500 Pickup 6.5 V8 DIESEL

Service Brake

Except 1992-94 Lumina APV, Silhouette & Trans Sport

These brakes have self-adjusting shoe mechanisms that assure correct lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward or when the car comes to an uphill stop.

Although the brakes are self-adjusting, an initial adjustment is necessary after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during some other service operation.

Frequent usage of an automatic transmission forward ra...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1996 Chevrolet C2500 Pickup 7.4 V8 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1998 Chevrolet K1500 Pickup 5.7 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.

Component Locations
Vehicle: 2007 Chevrolet Avalanche LS 5.3 V8 FLEX

Refer to Fig...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2005 Chevrolet Suburban 1500 LS 5.3 V8 GAS

  • Disconnect battery ground cable.
  • Remove mounting bolts and engine shield, if required.
  • Remove mounting bolts and oil pan skid plate, if required.
  • Remove righthand transmission cover bolt.
  • Remove front axle mounting bracket nut, then position front axle mounting bracket bolt until tip is flush with support bushing. Do not remove bolt.
  • Remove starter motor mounting bolts and slide starter forward until it clears transmission.
  • Disconnect oil level sensor electrical connector.
  • Remove starter...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-08 Grand Prix, 2005-09 LaCrosse & 2006-07 Monte Carlo & 2006-09 Impala
Vehicle: 2006 Chevrolet Monte Carlo SS 5.3 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

  • Place the windshield wipers in the up position by turning the ignition switch Off when the wipers reach the desired position.
  • Open the hood.
  • Lift the righthand side of the rear hood seal from the flange in the area of the righthand air inlet grill...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
Vehicle: 2006 Chevrolet Silverado SS 6.0 V8 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2003 Chevrolet Tahoe 5.3 V8 FLEX

  • Drain radiator coolant into suitable container.
  • Remove upper and lower radiator hoses.
  • Remove mounting bolts and lower fan shroud.
  • Remove engine vent hose and surge take hose.
  • Disconnect eng...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet V3500 Pickup 6.2 V8 DIESEL

  • Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
  • Remove drive belt.
  • Route b...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES

Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.

Front Doors Diagram for 1997 Chevrolet C1500 Pickup  5.0 V8 GASFront Doors Diagram for 1997 Chevrolet C1500 Pickup 5.0 V8 GAS

Components on diagram:
  • Power Window Motor
  • Door Lock Motor
  • Door Lock Switch
  • Rear Window Lockout Switch
  • Connector C-206
  • Front Passenger Door-Lock Assembly Diagram for 2006 Chevrolet Tahoe  5.3 V8 GASFront Passenger Door-Lock Assembly Diagram for 2006 Chevrolet Tahoe 5.3 V8 GAS

    Components on diagram:
  • Door Latch Assembly
  • Door Jamb Switch Connector
  • Door Handle Switch Connector
  • Door Lock Actuator Connector
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.

    1997 Chevrolet K2500 Suburban  7.4 V8 GAS Wiring Diagram1997 Chevrolet K2500 Suburban 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Convenience Center
  • 2006 Chevrolet Aveo LT 1.6 L4 GAS Wiring Diagram2006 Chevrolet Aveo LT 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Fuel Pump
  • License Lamp
  • Center High Mounted Stop Lamp
  • Rear Compartment Lock Cylinder Switch
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES

    OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.

    Document: SEAT BELT EXTENDER AVAILABILITY - REVISED
    Vehicle: 2005 Chevrolet Express 3500 VAN 4.8 V8 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • Document: METAL PANEL BONDING - REVISED
    Vehicle: 1990 Chevrolet V1500 Suburban 6.2 V8 DIESEL

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SPECIFICATIONS DATA!

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