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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Dash Panel, Replace -> Montana, Silhouette, Trans Sport & Venture -> S & T Series -> Tracker
    Vehicle: 1999 Chevrolet K2500 Suburban 5.7 V8 GAS

    S & T Series
    • Remove instrument cluster trim screws, then the trim.
    • Tilt steering column down, then set parking brake and lock wheels.
    • On models equipped with automatic transmission, place transmission in Low.
    • On all models, remove lefthand dash panel sound insulator, Fig. .
    • Disconnect Data Link Connector (DLC), then remove RKE/delay module.
    • Remove center dash panel sound insulator, Fig. .
    • Remove parking brake release cable by squeezing retainers, then disconnect cable slug from park brake mechanism.
    • Remove knee bolster, then t...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

    POWER BRAKE UNITS, GENERAL MOTORS -> Tracker Brake Booster -> IN-VEHICLE SERVICE -> BOOSTER PISTON ROD ADJUSTMENT
    Vehicle: 1990 Chevrolet K3500 Pickup 6.2 V8 DIESEL

    BOOSTER PISTON ROD ADJUSTMENT

    • Pump brake pedal several times, then remove master cylinder from brake booster.
    • With gasket installed on master cylinder, install booster piston rod gauge tool No. J34873-A or equivalent on master...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
    Vehicle: 2000 Chevrolet Cavalier 2.2 L4 BI-FUEL

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 1998 Chevrolet K1500 Pickup 5.7 V8 GAS

    Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

    Disassemble

    • Support propeller shaft in a line horizontal with table of a press.
    • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
    • On models equipped with external snap ring retainers, proceed as follows:
      • Disassemble snap rings by ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.

    Description
    Vehicle: 2008 Chevrolet AVEO5 LS 1.6 L4 GAS

    The TPMS (Tire Pressure Monitor System) is to monitor the tire inflation pressure and provides the tire inflation pressure information to the driver by illuminating a warning lamp on the instrument panel when the tire pressure is low. The TPMS con...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 2008 Chevrolet Silverado 2500 HD LT 6.6 V8 DIESEL

    • Disconnect battery ground cable.
    • Disconnect positive crankcase ventilation hose from air cleaner outlet resonator.
    • Loosen air cleaner outlet resonator clamps at mass air flow intake air temperature sensor and at throttle body.
    • Remove air cleaner outlet resonator.
    • Remove drive belt using suitable tools.
    • Remove engine wiring harness clip from air conditioning compressor and condenser hose bracket.
    • Remove air conditioning compressor and condenser hose bracket bolt.
    • Remove heate...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> General Motors Corp./Saturn -> 2004-08 Grand Prix, 2005-09 LaCrosse & 2006-07 Monte Carlo & 2006-09 Impala
    Vehicle: 2008 Chevrolet Impala SS 5.3 V8 GAS

    Under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

    • Place the windshield wipers in the up position by turning the ignition switch Off when the wipers reach the desired position.
    • Open the hood.
    • Lift the righthand side of the rear hood seal from the flange in the area of the righthand air inlet grill...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Service Four Wheel Drive (4WD) System Warning Lamp ->
    Vehicle: 2009 Chevrolet Express 3500 4.8 V8 GAS

    This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2007 Chevrolet Silverado 1500 Classic LS 4.3 V6 GAS

    • Drain cooling system into suitable container.
    • Disconnect MAF/IAT sensor harness connector.
    • Separate MAF/IAT sensor and air inlet tube by loosening hose clamp.
    • Remove inlet hose from support, radiator and thermostat housing. Remove radiator inlet hose.
    • Remove outlet hose from surge tank, water pump and radiator. Remove radiator outlet hose.
    • Remove retainers, mounting bolts and upper fan shroud.
    • Remove fan and clutch using a suitable fan clutch wrench tool.
    • Remove lower fan shroud by lifting up to disconnect from clips on radiator and remove.
    • Remove surge tank hose.
    • Remove engine oil coo...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Chevrolet Express 2500 4.3 V6 GAS

    These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

    • Rotate tensioner counterclockwise using suitable 1/2 inch break...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES

    Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.

    Auxiliary Cooling Fan Relay Diagram for 1991 Chevrolet C1500 Pickup  5.0 V8 GASAuxiliary Cooling Fan Relay Diagram for 1991 Chevrolet C1500 Pickup 5.0 V8 GAS

    Components on diagram:
  • Auxiliary Cooling Fan Relay
  • Body Components Diagram for 2008 Chevrolet Suburban 1500 LT 5.3 V8 FLEXBody Components Diagram for 2008 Chevrolet Suburban 1500 LT 5.3 V8 FLEX

    Components on diagram:
  • Connector C200
  • Splice S302
  • Splice S303
  • Ground G301
  • Ground G303
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.

    2006 Chevrolet Silverado 1500 Hybrid 5.3 V8 ELECTRIC/GAS Wiring Diagram2006 Chevrolet Silverado 1500 Hybrid 5.3 V8 ELECTRIC/GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Vehicle Speed Sensor
  • Powertrain Control Module
  • Clutch Pedal Position Switch
  • 2007 Chevrolet Malibu SS 3.9 V6 GAS Wiring Diagram2007 Chevrolet Malibu SS 3.9 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Blower Motor Resistor Assembly
  • Blower Motor
  • Heater/ Vent/ Air Conditioning Control Module
  • Run Relay
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES

    OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.

    Document: ENGINE OIL ECONOMY - GENERAL INFO - CARS
    Vehicle: 1987 Chevrolet V10 Suburban 5.7 V8 GAS

    Auto Systems:
  • Gasoline Engines
  • Document: VIBRATION ANALYSIS WORKSHEET - REVISED
    Vehicle: 1990 Chevrolet Corsica LTZ 3.1 V6 GAS

    Symptoms:
  • Vibration
  • Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2003 Chevrolet S10 Grille Assembly2003 Chevrolet S10 Grille Assembly, With emblem provision, chrome center bar, and black grille insert; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $38.44

    Click here to view more details about 2001 Chevrolet Silverado 1500 Mirror Glass, Passenger Side2001 Chevrolet Silverado 1500 Mirror Glass, Passenger Side, Convex type; With backer plate; A high quality, OE replacement mirror glass; Backed by 2-year Kool Vue limited warranty..

    Source: Auto Body Parts Store

    $22.74

    Click here to view more details2005 Chevrolet Cavalier Taillight Passenger Side Outter, Passenger Side Outer Tail Light, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $48.50

    Click here to view more details1993 Chrysler New Yorker Fifth Avenue V6, 3.8 L, 230 CID Rebuilt Engine, OHV, MFI, passenger car only, does not include van., Warranty: 3-Year/100,000 Mile, .

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    $1,849.00

    Click here to view more details2012 Chevrolet Sonic Used Hood, BARE, OEM, BOXED, 95215165, Very Good.

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    $296.00

    Click here to view more details2004 Chevrolet Aveo Used Ignition Switch W/Key, Very Good.

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    $65.00
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