Chevrolet REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Blower Motor, Replace -> 1996 -> 1997 -> Air Conditioning -> Astro & Safari -> Bravada & S/T Series -> C & K Series -> Front -> G Series -> Heater -> P Series -> Rear -> Silhouette, Trans Sport, 1996 Lumina APV & 1997 Venture -> Tracker
Vehicle: 1996 Chevrolet C3500 Pickup 7.4 V8 GAS

Astro & Safari
Front
  • Disconnect electrical connector.
  • Remove recovery and windshield washer fluid reservoir assembly.
  • Remove two screws retaining cover in blower motor area.
  • Cut acoustic cover between five clip lands, Fig. . Retain piece of acoustic cover for reassembly.
  • Remove cooling tube from motor.
  • Remove screws retaining blower motor to case.
  • Remove blower motor from case.
Rear
Heater
  • Remove left body side front lower trim panel.
  • Remove cooling tube from case and motor.
  • D...

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BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> General Service -> CHECKING COMPLAINTS
Vehicle: 1991 Chevrolet G20 VAN Sportvan 5.7 V8 GAS

Diagnose power brakes systems as if two separate systems exist. Check for faults in the regular brake system first. If no problem exists in the regular brake system, diagnosis the power brake circuit is necessary. For a quick check of proper power unit operation, press the brake pedal firmly and then start the engine. The pedal should fall away slightly and less pressure should be needed to maintain the pedal in any position. On vacuum suspended power units, air will rush into the air intake when the brakes are applied.

To perform another check, remove the stop light switch, ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1996 Chevrolet G30 VAN Express 7.4 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

Engines Less Fuel Pressure ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1998 Chevrolet K1500 Pickup 5.7 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.

Relearn Procedures -> Keyless Entry Transmitter Or DIC Method -> Scan Tool Method
Vehicle: 2009 Chevrolet Express 3500 6.6 V8 DIESEL

Keyless Entry Transmitter Or DIC Method

  • On models with standard ignition switch, place the ignition switch in the On position.
  • On models with keyless ignition switch, place the ignition switch in the Accy position.
  • On all models, using the keyless entry transmitters press the lock and unlock buttons at the same time until a horn chirp sounds indicating the learn mode has been actuated. The left front turn signal will also be illuminated.
  • Using the DIC (Driver Information Center) press and release the Info button until the Tire Learn message is indicated on the DIC display. Depres...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1998 Chevrolet Malibu LS 3.1 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor mounting bolts, the...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1997-2005 Century, Regal, 1998-2002 Intrigue & 2000-05 Impala & Monte Carlo
Vehicle: 2003 Chevrolet Monte Carlo SS 3.8 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Place the windshield wipers in the up position by turning the ignition switch Off when the wipers reach the desired position.
  • Open the hood.
  • Lift the righthand side of the rear hood seal from the flange in the area of the rig...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 2006 Chevrolet Trailblazer EXT LS 5.3 V8 GAS

An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.

If the window shows green, no service is required at this time. However, if...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Chevrolet Cavalier 2.2 L4 GAS

Lower

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to radiator.
  • Loosen hose clamp connecting hose to water pump inlet.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet Corvette ZR-1 5.7 V8 GAS

  • Disconnect battery ground cable.
  • Remove air intake duct from throttle body extension.
  • Retract serpentine drive be...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES

Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.

Fuel Injector Control Module Diagram for 2006 Chevrolet Silverado 2500 HD LT 6.6 V8 DIESELFuel Injector Control Module Diagram for 2006 Chevrolet Silverado 2500 HD LT 6.6 V8 DIESEL

Components on diagram:
  • Fuel Injector Control Module
  • Instrument Panel Components Diagram for 2008 Chevrolet Impala LT 3.9 V6 FLEXInstrument Panel Components Diagram for 2008 Chevrolet Impala LT 3.9 V6 FLEX

    Components on diagram:
  • Instrument Panel Cluster
  • Headlamp Switch
  • Radio
  • Instrument Panel
  • Passenger Heated Seat Switch
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.

    1991 Chevrolet G10 VAN Sportvan 4.3 V6 GAS Wiring Diagram1991 Chevrolet G10 VAN Sportvan 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Throttle Position Sensor
  • Engine Speed Sensor
  • Input Speed Sensor
  • 1999 Chevrolet Silverado 2500  5.3 V8 GAS Wiring Diagram1999 Chevrolet Silverado 2500 5.3 V8 GAS Wiring Diagram

    Components on diagram:
  • Vehicle Control Module
  • Cruise Control Module
  • Electronic Brake Control Module
  • Blower Motor
  • Powertrain Control Module
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES

    OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.

    Document: DIAGNOSTIC TIPS FOR AUTOMATIC TRANSMISSION DTC P0756, SECOND, THIRD, FOURTH GEAR START - 4L60-E, 4L65-E, OR 4L70-E - REVISED
    Vehicle: 2006 Chevrolet Epica LTZ 2.5 L6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: THM 200-4R A/T - NEW SPACER PLATE ID TAB INFO
    Vehicle: 1987 Chevrolet V30 Pickup 5.7 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SPECIFICATIONS DATA!

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