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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

    Component Replacement & Adjustment -> Caprice, Fleetwood (RWD), Impala SS & Roadmaster -> HEATER CORE, REPLACE -> CAPRICE, IMPALA SS & ROADMASTER -> FLEETWOOD (RWD)
    Vehicle: 1994 Chevrolet Caprice Classic LS 4.3 V8 GAS

    CAPRICE, IMPALA SS & ROADMASTER

    • Disconnect battery ground cable.
    • Drain cooling system.
    • Remove heater outlet attaching screw.
    • Disconnect heater core pipe fittings, then disengage pipe from fitting.
    • Remove righthand instrument insulator panel attaching screws, then pull panel rearward to disconnect.
    • Remove instrument panel lower reinforcement attaching nut and screw.
    • Disconnect lower evaporator case electrical and vacuum connectors.
    • Remove righthand pillar trim finish panel, then roll carpet back to gain access.
    • Remove...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

    Disc Brakes -> Delco Single Piston Sliding Caliper -> Rotor, Replace -> 2WD Models -> 4WD Models -> Except Montana, Silhouette & Venture -> Front -> Montana, Silhouette & Venture -> Rear
    Vehicle: 2006 Chevrolet Uplander LT 3.9 V6 GAS

    2WD Models

    Except Montana, Silhouette & Venture
    Front
    • Raise and support vehicle.
    • Remove tire and wheel assembly.
    • Remove caliper as outlined in .
    • Remove grease cap from hub/rotor, Fig. .
    • Remove cotter pin, nut and washer.
    • Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
    • Reverse procedure to install, noting the following:
      • Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
      • Torque nut to 12 ft. lbs., while turning wheel assembly forward by hand, back nut off one flat or until hole in spindle aligns with hole in nut. Insert ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
    Vehicle: 1998 Chevrolet Malibu 2.4 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace
    Vehicle: 2005 Chevrolet Colorado Z71 2.8 L4 GAS

    • Raise and support vehicle.
    • Remove wheel and tire assembly.
    • Remove wheel drive shaft nut and washer. Do not reuse wheel drive shaft nut, replace with new.
    • Remove steering knuckle assembly.
    • Release wheel drive shaft by placing a brass drift against tripod housing. Firmly strike brass drift with a hammer to release drive shaft.
    • Remove front wheel drive shaft from vehicle.
    • Reverse procedure to install, noting the following:
      • A snap or po...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.

    Description
    Vehicle: 2008 Chevrolet Impala LS 3.5 V6 GAS

    The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the DIC (Driver Information Center) display. The system uses the BCM (Body Control Module), DIC, instrument panel cluster, RCDLR (Remote Control Door Lock Receiver), a RF (Radio Frequency) transmitting tire pressure sensor in each wheel and the serial data circuit. Each tire pressure sensor has an internal power supply with service life of 10 years.

    When the vehicl...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1994 Chevrolet G30 VAN 4.3 V6 GAS

    • Disconnect battery ground cable.
    • Disconnect terminal plug and battery lead from rear of alternator.
    • Remove accessory drive belt.
    • Remove alternator mounting bolts.
    • Separate alternator from mounting bracket.
    • Rem...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
    Vehicle: 2003 Chevrolet Silverado 3500 6.0 V8 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Remove the righthand instrument panel hush panel.
    • Remove the A/C and heater modul...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
    Vehicle: 2000 Chevrolet Express 2500 4.3 V6 GAS

    The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 1995 Chevrolet G30 VAN Sportvan 6.5 V8 DIESEL

    • Drain coolant from radiator into a suitable container.
    • Remove upper fan shroud bolts and upper fan shroud.
    • Remove upper insulators and brackets.
    • Remove upper and lower radiator hoses.
    • Disconnect and plug transmission fluid cooler lines.
    • Disconnect and plug engine oil cooler lines.
    • Remove lower fan shroud r...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Chevrolet Express 2500 4.3 V6 GAS

    These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

    • Rotate tensioner counterclockwise using suitable 1/2 inch break...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES

    Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.

    Power Seat Harness Diagram for 1999 Chevrolet Silverado 1500  4.3 V6 GASPower Seat Harness Diagram for 1999 Chevrolet Silverado 1500 4.3 V6 GAS

    Components on diagram:
  • Driver Side Power Seat
  • Ground G-304
  • Driver Side Power Seat Connector
  • Driver Side Power Seat Harness
  • Driver Side Power Seat Inline Connector
  • Body Diagram for 2006 Chevrolet Trailblazer SS 6.0 V8 GASBody Diagram for 2006 Chevrolet Trailblazer SS 6.0 V8 GAS

    Components on diagram:
  • Ground G403
  • Chassis Harness
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.

    1992 Chevrolet C1500 Pickup  5.7 V8 GAS Wiring Diagram1992 Chevrolet C1500 Pickup 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Fuel Pump Relay
  • Fuel Pump Oil Pressure Switch
  • 2004 Chevrolet Express 2500  5.3 V8 GAS Wiring Diagram2004 Chevrolet Express 2500 5.3 V8 GAS Wiring Diagram

    Components on diagram:
  • Park Brake Switch
  • Brake Fluid Level Switch
  • Body Control Module
  • Electronic Brake Control Module
  • Brake Pressure Differential Switch
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES

    OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.

    Document: 700-R4 - NEW TRANS FLUID FILTER AND FILTER SEAL
    Vehicle: 1986 Chevrolet Spectrum 1.5 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: ONSTAR PHONE NUMBER CONCERNS (PHONE NUMBER INCORRECT/ASSIGNED TO ANOTHER VEHICLE/PHONE) THAT OCCUR DURING DIAGNOSIS OF ONSTAR SYSTEM - REVISED
    Vehicle: 2003 Chevrolet Silverado SS 6.0 V8 GAS

    Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2005 Chevrolet Silverado 1500 Headlight Bracket, Driver Side2005 Chevrolet Silverado 1500 Headlight Bracket, Driver Side, A high quality, OE replacement headlight housing support; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $21.59

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    Source: Auto Body Parts Store

    $52.46

    Click here to view more details1972 Chevrolet Nova Driver Or Passenger Side Vent Cable Assembly, Driver Or Passenger Side Vent Cable Assembly; In Kick Panel, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $37.50

    Click here to view more details about 1985 Chevrolet C20 Pickup V8, 5.7 L, 350 CID Rebuilt Engine1985 Chevrolet C20 Pickup V8, 5.7 L, 350 CID Rebuilt Engine, Flat lifters, 4-bolt main., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2002 Chevrolet Avalanche 1500 Used A/C Compressor, 4.8, AUTO, RWD 4.8L, Very Good.

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    $158.00

    Click here to view more details2002 Chevrolet Avalanche 2500 Used Exhaust Manifold, 1390729 NEW AFTERMARKER L, AFTERMARKET.

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    $270.00
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