Chevrolet REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Camaro, Century & Firebird -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Liberty -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> PT Cruiser -> S-Series -> Saturn -> VUE
Vehicle: 2002 Chevrolet Tahoe 5.3 V8 FLEX

DaimlerChrysler Corp.

Passenger Cars

Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.

Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.

When other ai...

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BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Precautions
Vehicle: 2000 Chevrolet Cavalier 2.4 L4 GAS

  • Grease or any other foreign material must be kept off brake linings, caliper, surfaces of disc and external surfaces of hub during service procedures.
  • Handling brake disc and caliper should be done in a way to avoid deformation of disc and nicking or scratching brake linings.
  • If inspection reveals worn or damaged rubber piston seals, they should be replaced.
  • During removal and installation of a wheel assembly, ensure not to interfere with or damage c...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Passenger Cars -> Component Locations -> Skyhawk (1982-89), Cimarron, Beretta, Cavalier, Corsica, Firenza & 2000, Sunbird & Sunfire
Vehicle: 1996 Chevrolet Cavalier Z24 2.4 L4 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1997 Chevrolet K1500 Pickup 6.5 V8 DIESEL

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Removal -> Tire Pressure Indicator Sensor (Clamp Style) -> Tire Pressure Indicator Sensor (Snap In Style)
Vehicle: 2005 Chevrolet Suburban 1500 LT 5.3 V8 GAS

Tire Pressure Indicator Sensor (Clamp Style)

Each tire pressure sensor has an internal power supply which has a service life of 10 years.

Removal
  • Loosen the lug nuts.
  • Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
  • Prior to dismounting the tire from the wheel, note the following precautions:
    • Position the bead breaking fixture 90° from the valve stem when separating the tire bead from the wheel.
    • Place the mounting and dismounting head so that the tire iron or pry bar can be inserted slightly clockwise of the sensor body when prying the tire bea...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2007 Chevrolet Avalanche LTZ 5.3 V8 FLEX

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • On models equipped with skid plate, remove skid plate mounting bolts, then skid plate.
  • On all models, remove front transmission cover bolt.
  • Remove starter motor mounting bolts.
  • Disconnect engine wiring harness electrical connector from oil level sensor.
  • Slide starter forward until it clears transmission, then properly support starter. Avoid cable and wiring damage. DO NOT suspend starter by cables or wires attached to solenoid terminals. Use a rope or mechanics wire to suspend starter.
  • Lower vehicle half way.
  • Remove right fron...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2006 Chevrolet Tahoe 4.8 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Check Engine Oil Level ->
Vehicle: 2008 Chevrolet Silverado 1500 LTZ 5.3 V8 GAS

This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1995 Chevrolet Caprice Classic 5.7 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at engine inlet manifold using hose clamp pliers.
  • Remove heater inlet hose from engine inlet manifold.
  • Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
  • Remove hose from vehicle.
  • Reverse pr...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1993 Chevrolet G10 VAN 4.3 V6 GAS

  • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES

Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.

Engine Components Diagram for 2005 Chevrolet Express 2500  6.0 V8 GASEngine Components Diagram for 2005 Chevrolet Express 2500 6.0 V8 GAS

Components on diagram:
  • Starter Motor
  • Crankshaft Position Sensor Connector
  • A/C Compressor Clutch Connector
  • A/C High Pressure Switch Connector
  • Engine Oil Level Switch Connector
  • Rear Seat Audio Diagram for 2006 Chevrolet Trailblazer LS 4.2 L6 GASRear Seat Audio Diagram for 2006 Chevrolet Trailblazer LS 4.2 L6 GAS

    Components on diagram:
  • Rear Seat Audio
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.

    1994 Chevrolet Lumina APV  3.8 V6 GAS Wiring Diagram1994 Chevrolet Lumina APV 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Solenoid Box
  • Heater Control Assembly
  • Temp Door Actuator
  • 2007 Chevrolet Silverado 1500 Classic LT 6.0 V8 GAS Wiring Diagram2007 Chevrolet Silverado 1500 Classic LT 6.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Vehicle Speed Sensor
  • Powertrain Control Module
  • Clutch Pedal Position Switch
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    TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES

    OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.

    Document: M/T - NEUTRAL/DRIVE GEAR RATTLE - DIAGNOSIS/REPAIR
    Vehicle: 1986 Chevrolet P20 VAN 4.8 L6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Manual Trans, Clutches, Linkage, MTX
  • Document: INFORMATION ON 2-3 UPSHIFT OR 3-2 DOWNSHIFT CLUNK NOISE 4L60E OR 4L65E - REVISED
    Vehicle: 2005 Chevrolet Venture LT 3.4 V6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SPECIFICATIONS DATA!

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    Click here to view more details2005 Chevrolet Blazer Door Handle, Rear, Passenger Side, Without keyhole; Ensures precise and perfect fit for a reliable and efficient performance; Adds unique and distinctive styling that gives your vehicle a custom look; With 3 years limited CertifiedXL warranty..

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    $11.34

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    Click here to view more details1972 Chevrolet Nova Grille, Grille; For All Except Super Sport Models, , .

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    Click here to view more details2005 Chevrolet Avalanche 1500 Used Seat Track, Front, Driver Side, power, Very Good.

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