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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

General Service Domestic Vehicles -> 1994-95 -> Precautions -> Cleanliness -> General Service -> Product Compatibility -> R-12 Systems -> R-134a Systems -> Safety
Vehicle: 1994 Chevrolet G20 VAN 6.5 V8 DIESEL

Product Compatibility

Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.

Safety
R-12 Systems

The Freon refrigerant used in car air conditioners is also known as R-12. It is colorless and odorless both as a gas and a liquid. Since it boils (vaporizes) at -21.7°F, it will usually be in a vapor state when being handled in a repair shop. But if a portion of the liquid coolant should come in contact with the hands or face, note that its temperature momentarily will be at least...

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BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

Anti-lock Brakes -> Achieva, Beretta, Cavalier, Century, Corsica, Cutlass Ciera, Cutlass Cruiser, Cutlass Supreme, Grand Am, Grand Prix, Lumina, Regal, Skylark, Sunbird & 1993-94 Camaro, Firebird & Prizm (Delco-Moraine VI Type) -> System Service -> ABS HYDRAULIC MODULATOR ASSEMBLY -> BRAKE CONTROL SOLENOID ASSEMBLY -> Brake System Bleed -> Component Replacement -> Cutlass Supreme, Grand Prix, Lumina & Regal -> ELECTRONIC BRAKE CONTROL MODULE (EBCM) -> Except Cutlass Supreme, Grand Prix, Lumina & Regal -> FRONT WHEEL SPEED SENSOR -> MANUAL BLEED -> PRESSURE BLEED -> REAR WHEEL BEARING & SPEED SENSOR
Vehicle: 1993 Chevrolet Cavalier RS 3.1 V6 GAS

Brake System Bleed

Before bleeding the rear brakes, the rear displacement cylinder pistons must be returned to their top most position. Using a TECH 1 scan tool or suitable equivalent, enter the manual control function and "APPLY" the rear motor. Ensure the enable relay is "ON." If a scan tool is not available, bleed the front brakes to ensure that a firm brake pedal exists, then carefully drive vehicle over 4 mph to cause the ABS to initialize itself. This will return the rear displacement cylinder to the top position. The entire brake system should now be rebled.

PRESSURE BLEED

To pre...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Escalade, Avalanche & Denali, 1988-03 & C/K Pickup (Except 1999-03 Sierra & Silverado), 1992-06 Blazer, Jimmy, Hummer H2, SSR, Suburban, Yukon XL, Tahoe, Yukon, Bravada Gasoline Engines & 2004-06 Rainier, TrailBlazer & Envoy
Vehicle: 1997 Chevrolet C2500 Pickup 5.0 V8 GAS

CLICK HERE TO GET FULL ACCESS TO Chevrolet FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1993 Chevrolet K3500 Pickup 6.2 V8 DIESEL

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.

Reset Procedures
Vehicle: 2009 Chevrolet Cobalt LS 2.2 L4 GAS

The Low Tire Pressure warning lamp and/or the DIC (Driver Information Center) Low Tire Pressure message can be cl...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1996 Chevrolet C2500 Suburban 7.4 V8 GAS

  • Disconnect battery ground cable.
  • Disconnect terminal plug and battery lead from rear of alternator.
  • Remove accessory drive belt.
  • Remove alternator mounting bolts.
  • Separate alternator from mounting bracket.
  • Remove alternator from vehicle.
  • Revers...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2004 Chevrolet Tahoe 4.8 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Cars -> Low Washer Fluid Indicator ->
Vehicle: 1997 Chevrolet Lumina LTZ 3.4 V6 GAS

The windshield washer solvent tank has a switch that closes when the wash...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2010 Chevrolet Cobalt SS 2.0 L4 GAS

Inlet

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to heater core inlet tube.
  • Loosen hose clamp connecting hose to water pump bypass tube.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2005 Chevrolet Malibu LT 3.5 V6 GAS

  • Disconnect battery ground cable.
  • Remove air cleaner assembly.
  • Remove engine mount snubber bracket.
  • Rotate tensioner counterclockwise using suitable tool to relieve tension from driv...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES

Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.

Engine Components Diagram for 2005 Chevrolet Express 2500  6.0 V8 GASEngine Components Diagram for 2005 Chevrolet Express 2500 6.0 V8 GAS

Components on diagram:
  • Starter Motor
  • Crankshaft Position Sensor Connector
  • A/C Compressor Clutch Connector
  • A/C High Pressure Switch Connector
  • Engine Oil Level Switch Connector
  • Speaker-Subwoofer Diagram for 2005 Chevrolet Suburban 2500 LT 8.1 V8 GASSpeaker-Subwoofer Diagram for 2005 Chevrolet Suburban 2500 LT 8.1 V8 GAS

    Components on diagram:
  • Speaker Subwoofer
  • Body Side Inner Panel
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.

    1991 Chevrolet G10 VAN Sportvan 4.3 V6 GAS Wiring Diagram1991 Chevrolet G10 VAN Sportvan 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Throttle Position Sensor
  • Engine Speed Sensor
  • Input Speed Sensor
  • 1993 Chevrolet Lumina  3.1 V6 GAS Wiring Diagram1993 Chevrolet Lumina 3.1 V6 GAS Wiring Diagram

    Components on diagram:
  • Sunroof Control Module
  • Dome Light
  • Dome and Reading Light
  • Inside Lighted Mirror
  • Header Courtesy Light
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES

    OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.

    Document: RELEASE OF DEXRON III (H-REVISION) AUTOMATIC TRANSMISSION FLUID (ATF)
    Vehicle: 1995 Chevrolet C1500 Suburban 5.7 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: WARRANTY COVERAGE FOR EMISSION-RELATED REPROGRAMMING EVENTS (PCM, ECM AND TCM) - REVISED
    Vehicle: 2006 Chevrolet Malibu LS 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2001 Chevrolet Silverado 1500 Mirror Glass, Passenger Side2001 Chevrolet Silverado 1500 Mirror Glass, Passenger Side, Convex type; With backer plate; A high quality, OE replacement mirror glass; Backed by 2-year Kool Vue limited warranty..

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    $22.74

    Click here to view more details2001 Chevrolet Blazer Window Switch, Front, Passenger Side, With 2 buttons; A high quality, OE replacement window switch; Replaces OE number 15151362; With lifetime Dorman limited warranty..

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    Click here to view more details2010 Chevrolet Pickup Silverado Aftermarket Center Caps, Aftermarket Center Caps; For 1999-2006 Chevy Or GMC; 8 Lug; Bolt- On, , .

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    Click here to view more details about 1993 Chevrolet Camaro Z28 V8, 5.7 L, 350 CID Rebuilt Engine1993 Chevrolet Camaro Z28 V8, 5.7 L, 350 CID Rebuilt Engine, 2-bolt main, LT-1, aluminum heads, roller cam, Warranty: 3-Year/100,000 Mile, .

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    Click here to view more details2003 Chevrolet Astro Used Bumper Bar, Front, 3DR, CHA, BASE, Very Good.

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    Click here to view more details2000 Chevrolet Impala Used Rear Lower Control Arm, Driver Side, Passenger Side Rear, 3.4, AUTO, FWD crossmember to knuckle, opt FE1, Very Good.

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