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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

    Vacuum & Wiring Diagrams -> Passenger Cars -> LeSabre
    Vehicle: 2003 Chevrolet Corvette 5.7 V8 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Chevrolet A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

    Power Brake Units -> Delco-Moraine Brake Boosters -> POWER BRAKE UNIT REPLACEMENT -> Astro & Safari -> C & K Series -> Full Size Except C & K Series -> Lumina APV, Silhouette & Trans Sport -> S/T Series & Bravada
    Vehicle: 1992 Chevrolet G30 VAN 6.2 V8 DIESEL

    Astro & Safari

    • Disconnect master cylinder from power brake unit.
    • Disconnect power brake unit pushrod from brake pedal.
    • Remove power brake unit retaining nuts and the power brake unit.
    • Reverse procedure to install.

    Full Size Except C & K Series

    • Remove master cylinder attaching nuts and position master cylinder aside. Do not disconnect brake lines from cylinder.
    • Disconnect power brake unit pushrod from brake pedal.
    • Remove attaching nuts, then the power brake unit.
    • Reverse procedure to install.

    S/T Series & Bravada

    • Disconnect master cylinder assembly and vacuum hose from power br...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
    Vehicle: 1997 Chevrolet G10 VAN Express 4.3 V6 GAS

    Returnless Fuel System

    On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

    On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 2000 Chevrolet C3500 Pickup 6.5 V8 DIESEL

    Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

    Disassemble

    • Support propeller shaft in a line horizontal with table of a press.
    • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
    • On models equipped with external snap ring retainers, proceed as follows:
      • Disassemble snap rings by ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.

    Component Replacement -> Installation -> Removal -> Tire Pressure Indicator Sensor
    Vehicle: 2008 Chevrolet Malibu Classic LS 3.5 V6 GAS

    Tire Pressure Indicator Sensor

    Each tire pressure sensor has an internal power supply which has a service life of 10 years.

    Removal
    • Loosen the lug nuts.
    • Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
    • Prior to dismounting the tire from the wheel, note the following precautions:
      • Position the bead breaking fixture 90° from the valve stem when separating the tire bead from the wheel.
      • Place the mounting and dismounting head so that the tire iron or pry bar can be inserted slightly clockwise of the sensor body when prying the tire bead up and over ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1996 Chevrolet C2500 Suburban 7.4 V8 GAS

    • Disconnect battery ground cable.
    • Disconnect terminal plug and battery lead from rear of alternator.
    • Remove accessory drive belt.
    • Remove alternator mounting bolts.
    • Separate alternator from mounting bracket.
    • Remove alternator from vehicle.
    • Revers...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> General Motors Corp./Saturn -> 2003-07 Ion, 2005-09 Cobalt & 2007-09 G5
    Vehicle: 2006 Chevrolet Cobalt LT 2.2 L4 GAS

    On 2003 models, under normal operating conditions the cabin air filter should be replaced every 24 months or 18,000 miles. In dusty areas change the cabin air filter more often.

    On 2004-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

    • Open the glove compartment.
    • Push inward at each side of the g...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
    Vehicle: 1993 Chevrolet C2500 Pickup 6.2 V8 DIESEL

    An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.

    If the window shows green, no service is required at this time. However, if...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2009 Chevrolet Traverse LTZ 3.6 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition hose clamp at heater core and remove hose.
    • Reposition hose clamp at heater inlet pipe and remove hose.
    • Remove hose from vehicle.
    • Reverse procedure t...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2006 Chevrolet Express 2500 6.6 V8 DIESEL

    • Remove upper radiator fan shroud.
    • Rotate tensioner counterclockwise to release tension using a 1/2 inch breaker bar inserted into tensioner opening , then remove belt.
    • Slowly release tension on belt tensioner.
    • Inspect drive belt for excessive cracking or any visible damage and r...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES

    Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.

    LR of the Engine Compartment-Bulkhead Components Diagram for 2006 Chevrolet Tahoe  4.8 V8 GASLR of the Engine Compartment-Bulkhead Components Diagram for 2006 Chevrolet Tahoe 4.8 V8 GAS

    Components on diagram:
  • Cruise Control Module
  • Grommet P-100
  • Cruise Control Module Electrical Connector
  • Windshield Wiper Motor Module Electrical Connector
  • Water In Fuel Sensor Diagram for 1990 Chevrolet K2500 Pickup  6.2 V8 DIESELWater In Fuel Sensor Diagram for 1990 Chevrolet K2500 Pickup 6.2 V8 DIESEL

    Components on diagram:
  • Water-In-Fuel Sensor
  • Fuel Heater
  • Connector C126
  • Connector C127
  • Fuel Filter Assembly
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.

    1994 Chevrolet G20 VAN  5.7 V8 GAS Wiring Diagram1994 Chevrolet G20 VAN 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Blower Switch
  • Blower Motor
  • Blower Resistor
  • Heater Blower Switch
  • 2008 Chevrolet Avalanche LTZ 5.3 V8 FLEX Wiring Diagram2008 Chevrolet Avalanche LTZ 5.3 V8 FLEX Wiring Diagram

    Components on diagram:
  • LH Rear Speaker
  • RH Rear Speaker
  • Audio Amplifier
  • LH D Pillar Speaker
  • RH D Pillar Speaker
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES

    OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.

    Document: INFORMATION ON THE USE OF CUSTOMER CONCERN VERIFICATION SHEETS, COMEBACK PREVENTION, GM TECHNICAL ASSISTANCE INFORMATION FORM (TAC), STRATEGY BASED DIAGNOSTICS (SBD), INTERMITTENT CONCERNS DIAGNOSTICS AND REPEAT REPAIR LOG USE- REVISED
    Vehicle: 2004 Chevrolet SSR 5.3 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: A/C LEAK DETECTOR J39400 MAINT KIT AVAILABLE - REV
    Vehicle: 1986 Chevrolet K20 Suburban 5.7 V8 GAS

    Auto Systems:
  • Tools, Equipment
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1999 Chevrolet Tahoe Radiator Support1999 Chevrolet Tahoe Radiator Support, A high quality, OE replacement hood latch support; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.70

    Click here to view more details about 2005 Chevrolet Tahoe Headlight Bracket, Passenger Side2005 Chevrolet Tahoe Headlight Bracket, Passenger Side, A high quality, OE replacement headlight housing support; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $16.72

    Click here to view more details2010 Chevrolet Van Express 16" x 6.5" Steel Wheel, Steel Wheel; 16 X 6.5; Solid Disc; 8 Lug; 6.5 Inch BP; Ident 9595400; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $65.50

    Click here to view more details1997 Isuzu Rodeo L4, 2.6 L, 2559 CC Rebuilt Engine, SOHC, supplied with new head casting., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,781.00

    Click here to view more details2012 Chevrolet Orlando Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $122.00

    Click here to view more details1996 Chevrolet Astro Used Wiper Motor Rear, EBAY, Very Good.

    Source: Used Auto Parts Store

    $86.00
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