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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

    Manual Air Conditioning & Heater System Diagnosis & Testing -> Passenger Cars -> System Diagnosis & Testing -> 2000 Bonneville & LeSabre -> A/C System Performance Test -> Achieva, Skylark & 1998 Cutlass, Grand Am & Malibu -> Alero & 1999-2000 Cutlass, Grand Am & Malibu -> Camaro & Firebird -> Cavalier & Sunfire -> Century & Regal -> Corvette -> Diagnostic Tests -> Eighty Eight, LSS, Regency & 1998-99 Bonneville & LeSabre -> Functional Test -> Grand Prix -> Impala & 2000 Monte Carlo -> Intrigue -> Lumina & 1998-99 Monte Carlo -> Metro -> Prizm
    Vehicle: 2000 Chevrolet Camaro SS 5.7 V8 GAS

    On models equipped with a Powertrain Control Module (PCM) or Vehicle Control Module (VCM) controlled A/C system, connect a suitable Scan Tool to the Diagnostic Link Connector (DLC), normally located under the lefthand side of the instrument panel, near the steering column.

    Functional Test

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    A/C System Performance Test

    • Test must be performed with vehicle in a shaded area.
    • Open windows to ventilate interior, then connect suitable A/C service gauge set.
    • Determine relative humidity and ambient temperature and record.
    • Close hoo...

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    CLICK HERE TO GET FULL ACCESS TO Chevrolet A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

    Anti-lock Brakes -> Kelsey-Hayes -> Description
    Vehicle: 1997 Chevrolet P30 VAN 4.3 V6 GAS

    This system is used on all models except Montana, Silhouette, Tracker, Trans Sport and Venture. On 2000 S & T Series , four door utility vehicles can be equipped with either a 310 or 325 ABS system. Pickups and two-door utility vehicles are equipped with 310 ABS systems. While both systems are functionally the same, the 310 differs in size and appearance from the 325. It is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electro-Hydraulic Control Unit (EHC...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Vibe, 1998-02 Metro & Prizm
    Vehicle: 2001 Chevrolet Prizm 1.8 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent acciden...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 2009 Chevrolet Silverado 2500 HD LT 6.0 V8 GAS

    Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

    Disassemble

    • Support propeller shaft in a line horizontal with table of a press.
    • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
    • On models equipped with external snap ring retainers, proceed as follows:
      • Disassemble snap rings by ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.

    Wiring Diagrams -> Wire Color Code Identification
    Vehicle: 2007 Chevrolet Silverado 2500 HD WT 6.0 V8 GAS

    Refer to Fig. for wirin...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Chevrolet TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.

    Alternator, Replace -> Auxiliary -> Single Alternator
    Vehicle: 1997 Chevrolet G30 VAN Express 6.5 V8 DIESEL

    Single Alternator

    • Disconnect battery ground cable.
    • Remove coolant reservoir and air cleaner.
    • Remove upper fan shroud.
    • Remove drive belt, using suitable removal tool.
    • Remove heater hose pipe from alternator and oil fill tubes from support bracket.
    • Remove alternator mounting bolts, then alternator from vehicle.
    • Disconnect electrical connectors.
    • Reverse procedure to install, noting the following:
      • Torque front alternator mounting bolt to 37 f...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
    Vehicle: 2006 Chevrolet Tahoe LS 4.8 V8 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Remove the righthand instrument panel hush panel.
    • Remove the A/C and heater modul...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Cars -> Air Bag Warning Lamp ->
    Vehicle: 1997 Chevrolet Cavalier RS 2.2 L4 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the air b...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2005 Chevrolet Trailblazer EXT LT 4.2 L6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at engine.
    • Remove hose from engine.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain coolin...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Chevrolet Suburban 1500 5.3 V8 FLEX

    • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
    • Route belt over pulleys excep...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES

    Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.

    Fuel Filter Diagram for 1996 Chevrolet Beretta Z26 3.1 V6 GASFuel Filter Diagram for 1996 Chevrolet Beretta Z26 3.1 V6 GAS

    Components on diagram:
  • Fuel Filter
  • Ignition Switch Assembly
  • Door Diagram for 2008 Chevrolet Silverado 1500 LT 6.0 V8 GASDoor Diagram for 2008 Chevrolet Silverado 1500 LT 6.0 V8 GAS

    Components on diagram:
  • X700
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.

    1993 Chevrolet Beretta  2.2 L4 GAS Wiring Diagram1993 Chevrolet Beretta 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • LH Rear Speaker
  • LH Front Speaker
  • RH Rear Speaker
  • Light Switch
  • 1992 Chevrolet S10 Pickup  2.5 L4 GAS Wiring Diagram1992 Chevrolet S10 Pickup 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • RH Headlamp
  • Light Switch
  • LH Headlamp
  • Headlamp Dimmer Switch
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES

    OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.

    Document: TOP TIER DETERGENT GASOLINE - DEPOSITS, FUEL ECONOMY, NO START, POWER, PERFORMANCE, STALL CONCERNS - REVISED
    Vehicle: 1997 Chevrolet Venture 3.4 V6 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: WARRANTY - ESSENTIAL TOOLS THAT INCLUDE CONSUMABLE PARTS
    Vehicle: 1986 Chevrolet C10 Pickup 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2005 Chevrolet Blazer Door Handle, Rear, Passenger Side, Without keyhole; Ensures precise and perfect fit for a reliable and efficient performance; Adds unique and distinctive styling that gives your vehicle a custom look; With 3 years limited CertifiedXL warranty..

    Source: Auto Body Parts Store

    $11.34

    Click here to view more details about 1998 Chevrolet K2500 Grille Assembly1998 Chevrolet K2500 Grille Assembly, With dual headlight holes and wave horizontal billet grille insert; Ensures precise and perfect fit for a reliable and efficient performance; Adds unique and distinctive styling that gives your vehicle a custom look..

    Source: Auto Body Parts Store

    $189.52

    Click here to view more details about 2007 Chevrolet Malibu Pillar Post Trim Set2007 Chevrolet Malibu Pillar Post Trim Set, Pillar Post Covers; 6 Piece Set, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $97.50

    Click here to view more details about 1995 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine1995 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine, FWD, non turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,558.00

    Click here to view more details1978 Chevrolet C10 Pickup Used Exhaust Manifold, 8-400 (402), W/AIR, L., Very Good.

    Source: Used Auto Parts Store

    $139.00

    Click here to view more details2007 Chevrolet Avalanche Used Exhaust Manifold, R., Very Good.

    Source: Used Auto Parts Store

    $96.00
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