Chevrolet R3500 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet R3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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199119901989

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet R3500 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet R3500 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet R3500 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet R3500 Pickup cars and light trucks from 1990+

A/C & Cooling System Maintenance -> General Motors Corp. -> 1990-95 Chevrolet & GMC C & K, G, P & R & V Series
Vehicle: 1991 Chevrolet R3500 Pickup 6.2 V8 DIESEL

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BRAKE SERVICE PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet R3500 Pickup cars and light trucks from 1990+.

POWER BRAKE UNITS, GENERAL MOTORS -> General Service -> GENERAL SERVICE PROCEDURES
Vehicle: 1990 Chevrolet R3500 Pickup 7.4 V8 GAS

Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, be sure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.

If the power unit fai...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet R3500 Pickup cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-95 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1991 Chevrolet R3500 Pickup 5.7 V8 GAS

Light Duty Emissions

Normal Service

Replace every 60,000 miles

Severe Service

Rep...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet R3500 Pickup cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1990 Chevrolet R3500 Pickup 5.7 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet R3500 Pickup cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1991 Chevrolet R3500 Pickup 6.2 V8 DIESEL

  • Disconnect battery ground cable.
  • Remove starter braces or heat shields, if equipped.
  • Disconnect starter solenoid electrical connectors.
  • Raise and support vehicle.
  • Remove at...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet R3500 Pickup cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
Vehicle: 1991 Chevrolet R3500 Pickup 6.2 V8 DIESEL

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet R3500 Pickup cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1991 Chevrolet R3500 Pickup 6.2 V8 DIESEL

  • Drain cooling system into a suitable container.
  • Remove upper fan shroud.
  • Remove radiator hose inlet.
  • Remove radiator hose outlet.
  • Remove transmission oil cooler lines.
  • Remove overflow hose.
  • Remove ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet R3500 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet R3500 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet R3500 Pickup 5.7 V8 GAS

  • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet R3500 Pickup AUTOMOBILES

Component location diagrams for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. from 1990+.

Servo   Diagram for 1989 Chevrolet R3500 Pickup  5.7 V8 GASServo Diagram for 1989 Chevrolet R3500 Pickup 5.7 V8 GAS

Components on diagram:
  • Servo Mounting
  • Oil Pressure Switch   Diagram for 1989 Chevrolet R3500 Pickup  6.2 V8 DIESELOil Pressure Switch Diagram for 1989 Chevrolet R3500 Pickup 6.2 V8 DIESEL

    Components on diagram:
  • Oil Pressure Switch
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet R3500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet R3500 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S.

    1991 Chevrolet R3500 Pickup  6.2 V8 DIESEL Wiring Diagram1991 Chevrolet R3500 Pickup 6.2 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Throttle Position Sensor
  • Oxygen Sensor
  • Injector #2
  • Injector #1
  • 1990 Chevrolet R3500 Pickup  7.4 V8 GAS Wiring Diagram1990 Chevrolet R3500 Pickup 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Stop Lamp Switch
  • LH Side Marker Lamp
  • RH Side Marker Lamp
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet R3500 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet R3500 Pickup AUTOMOBILES

    OEM TSB listings for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: DRIVELINE RATTLE - UNDERLOAD/40 MPH WITH TCC ENGAGED
    Vehicle: 1989 Chevrolet R3500 Pickup 5.7 V8 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • Document: LABOR OPERATION Z1241 - PERSONAL PROPERTY DAMAGE
    Vehicle: 1990 Chevrolet R3500 Pickup 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet R3500 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet R3500 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet R3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet R3500 Pickup SPECIFICATIONS DATA!

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