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Chevrolet Express 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Express 3500 car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Express 3500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Express 3500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Express 3500 cars and light trucks from 1990+
Compressor Service -> HD6/HT6/HU6 Compressor -> Shaft Seal, Replace -> Installation -> Removal
Vehicle: 2001 Chevrolet Express 3500 5.7 V8 GAS
Removal
- Recover refrigerant as outlined under , then loosen and reposition compressor in brackets.
- Remove clutch plate and hub as outlined under "Compressor Clutch Service."
- Remove shaft seal retaining ring.
- Clean inside of compressor neck area around shaft and seal seat to prevent damage to compressor from entry of dirt.
- Place seal protector tool No. J-33021, or equivalent, over end of shaft to avoid chipping ceramic seat.
- Engage knurled tangs of seal seat replacement tool No. J-23128-A, or equivalent, into recessed portion of seal seat by turning handle clockwise.
- Remove seal seat ...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Express 3500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Express 3500 cars and light trucks from 1990+.
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2006 Chevrolet Express 3500 6.0 V8 GAS
Master Cylinder
- On models equipped with manual brake system,disconnect master cylinder pushrod from brake pedal.
- On all models, disconnect all wire con...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Express 3500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Express 3500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
Vehicle: 2006 Chevrolet Express 3500 LS 6.0 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Express 3500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Express 3500 cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2009 Chevrolet Express 3500 4.8 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Express 3500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Express 3500 cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Chevrolet Express 3500 6.6 V8 DIESEL
The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the DIC (Driver Information Center) display. The system consists of the BCM (Body Control Module), DIC, instrument cluster, RCDLR (Remote Control Door Lock Receiver), RF (Radio Frequency transmitting tire pressure sensor in each wheel and serial data circuit. Each tire pressure sensor has an internal power supply with a service life of 10 years.
When the vehicle is...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Express 3500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Express 3500 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2008 Chevrolet Express 3500 LT 6.0 V8 GAS
- Disconnect battery ground cable.
- Loosen air cleaner resonator outlet duct clamp.
- Remove air cleaner resonator outlet duct mounting bolts.
- Disconnect electrical connector from air cleaner resonator outlet duct.
- Remove air cleaner resonator outlet duct.
- Disconnect mass air flow/intake air temperature sensor connector.
- Remove MAF/IAT sensor.
- Pull up on air cleaner assembly to release retainers from air cleaner adaptor.
- Remove retaining bolt for coolant recovery reservoir, then set reservoir asid...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Express 3500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Express 3500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Change Trans Fluid Indicator ->
Vehicle: 2001 Chevrolet Express 3500 6.5 V8 DIESEL
This message will appear on the DIC (Driver Information Center) when it is time to change the transmission fluid....
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Express 3500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Express 3500 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2010 Chevrolet Express 3500 LT 6.0 V8 FLEX
- Drain cooling system into a suitable container.
- Remove air cleaner assembly.
- Remove coolant recovery reservoir.
- Remove clamp at radiator inlet using hose clamp pliers tool J 38185.
- Remove radiator inlet hose from radiator.
- Remove outlet heater hose clamp at radiator using hose clamp pliers tool J 38185.
- Remove outlet heater hose from radiator.
- Remove automatic transmiss...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Express 3500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Express 3500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2008 Chevrolet Express 3500 6.0 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Express 3500 AUTOMOBILES
Component location diagrams for most Chevrolet Express 3500 cars and light trucks sold in the U.S. from 1990+.
Instrument Panel Diagram for 1999 Chevrolet Express 3500 7.4 V8 GAS Components on diagram: |
Instrument Panel Harness Diagram for 2008 Chevrolet Express 3500 6.0 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Express 3500 AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Express 3500 cars and light trucks sold in the U.S.
2005 Chevrolet Express 3500 6.0 V8 CNG Wiring Diagram Components on diagram: |
2003 Chevrolet Express 3500 6.0 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Express 3500 AUTOMOBILES
OEM TSB listings for most Chevrolet Express 3500 cars and light trucks sold in the U.S. from 1985+.
Document: LOW VOLTAGE DISPLAY ON IP GAUGE, LIGHTS DIM AT STOP LIGHTS, BATTERY DISCHARGED, NO START, SLOW CRANKING, DIM LIGHTS AT IDLE, LOW GENERATOR OUTPUT - REVISED Vehicle: 1999 Chevrolet Express 3500 7.4 V8 GAS Symptoms: |
Document: Information Required Before Contacting GM Technical Assistance or When Ordering Replacement OnStarA® VCIM Vehicle: 2006 Chevrolet Express 3500 6.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Express 3500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Express 3500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Express 3500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Express 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Express 3500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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