Chevrolet Caprice REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet Caprice CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Caprice car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Caprice automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet Caprice vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Caprice AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Caprice cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Passenger Cars -> A/C COMPONENT DIAGNOSIS & TESTING -> 1992 CAMARO & FIREBIRD -> 1992 CAPRICE, CUSTOM CRUISER & ROADMASTER -> 1992 METRO -> 1992 PRIZM -> 1993 CAMARO & FIREBIRD -> 1993 CAPRICE & ROADMASTER -> 1993 METRO -> ACHIEVA, GRAND AM & SKYLARK -> BERETTA & CORSICA -> BLOWER MOTOR -> Blower Motor Test -> Blower Resistor Assembly Test -> Blower Switch Test -> BONNEVILLE, 88 & 98 -> CAPRICE, CUSTOM CRUISER & ROADMASTER -> CAVALIER & SUNBIRD -> CENTURY & CUTLASS CIERA -> COMPRESSOR -> CORVETTE -> CUTLASS SUPREME, GRAND PRIX & LUMINA -> High Blower Relay Test -> Isolation Tests -> LEMANS -> Mode Selector Test (Cavalier) -> Mode Selector Test (Sunbird) -> STORM -> Symptom Table -> Test A: Blower Motor -> Test A: ECM Compressor Control -> Test B: A/C Compressor Clutch Test -> Test B: Blower High Speed Relay -> Test B: Blower Motor Relay -> Test C: A/C Compressor Function Control Test -> Test C: Blower Resistors -> Test D: A/C Control Relay -> Test D: Blower Switch Test -> Test E: A/C Mode Selector -> Test E: Control Relay Jumper
Vehicle: 1992 Chevrolet Caprice Classic 5.7 V8 GAS

COMPRESSOR

1992 CAMARO & FIREBIRD
Isolation Tests

Refer to Figs. and , for A/C compressor isolation tests.

Test A: ECM Compressor Control

Refer to Figs. through , for ECM compressor control tests.

Test B: A/C Compressor Clutch Test

Refer to Fig. , for A/C compressor clutch test.

Test C: A/C Compressor Function Control Test

Perform the following test with the ignition switch in the RUN position (engine not running), A/C mode selector at NORM, and outside temperature above 60°F:

    ...

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BRAKE SERVICE PROCEDURES FOR Chevrolet Caprice AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Caprice cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake (Type 1) -> Description
Vehicle: 1996 Chevrolet Caprice Classic 5.7 V8 GAS

This single piston sliding caliper assembly, Fig. , incorporates a one piece housing with the inboard side of the housing bored for the piston. A seal within the housing bore provides a hydraulic seal between the piston and housing wall.

A spring steel scraper (wear sensor) is incorporated on each inboard shoe. When the shoe lining has worn to within .030 inch of the shoe, the sensor scrapes the rotor and emits an audible high fre...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Caprice AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Caprice cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1990 Chevrolet Caprice 4.3 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Caprice AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Caprice cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 1992 Chevrolet Caprice Classic 5.0 V8 GAS

  • Raise and support vehicle.
  • Mark position of shaft in relation to pinion flange for reassembly.
  • Remove straps securing universal joint to pinion flange, then disconnect shaft from flange. Tape bearing cups to universal joint to prevent loss of ne...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Caprice AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet Caprice cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1994 Chevrolet Caprice Classic 5.7 V8 GAS

If shims are required between starter and engine block, they should be placed in their original location during installation.

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter to engine brace and starter ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Caprice AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Caprice cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
Vehicle: 1994 Chevrolet Caprice Classic LS 4.3 V8 GAS

The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Caprice AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Caprice cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1990 Chevrolet Caprice 4.3 V6 GAS

Inlet

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to heater core inlet tube.
  • Loosen hose clamp connecting hose to water pump bypass tube.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Caprice AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Caprice cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1993 Chevrolet Caprice 5.7 V8 GAS

  • Disconnect battery ground cable.
  • Using suitable 1/2 inch ...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Caprice AUTOMOBILES

Component location diagrams for most Chevrolet Caprice cars and light trucks sold in the U.S. from 1990+.

Luggage Compartment Lid Diagram for 1996 Chevrolet Caprice Classic 5.7 V8 GASLuggage Compartment Lid Diagram for 1996 Chevrolet Caprice Classic 5.7 V8 GAS

Components on diagram:
  • License Lamp
  • Rear Compartment Courtesy Lamp
  • Rear Compartment Lid Release Solenoid
  • Connector C-308
  • Rear RH Side of Engine Compartment Diagram for 1994 Chevrolet Caprice LS 5.7 V8 GASRear RH Side of Engine Compartment Diagram for 1994 Chevrolet Caprice LS 5.7 V8 GAS

    Components on diagram:
  • Fuel Pump Relay
  • Knock Sensor Module
  • AC Compressor Control Relay
  • Engine Harness
  • AC Accumulator Bracket
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Caprice PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet Caprice AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet Caprice cars and light trucks sold in the U.S.

    1991 Chevrolet Caprice Classic 5.0 V8 GAS Wiring Diagram1991 Chevrolet Caprice Classic 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Twilight Sentinel Module
  • I/P Dimmer Switch
  • Headlight Switch
  • Daytime Running Lights (DRL) Module
  • 1990 Chevrolet Caprice Classic Brougham 5.0 V8 GAS Wiring Diagram1990 Chevrolet Caprice Classic Brougham 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Rear Window Control Switch
  • Tailgate Key Switch
  • Tailgate Block Switch
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Caprice WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet Caprice AUTOMOBILES

    OEM TSB listings for most Chevrolet Caprice cars and light trucks sold in the U.S. from 1985+.

    Document: REAR BUMPER REINFORCEMENT (WGN) - REPLACEMENT RECALL
    Vehicle: 1990 Chevrolet Caprice Classic Brougham 5.0 V8 GAS

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • Document: MOST FREQUENTLY ASKED QUESTIONS AND ANSWERS FOR J 45098 TRANSFLOW TRANSMISSION OIL COOLING SYSTEM FLUSHING MACHINE
    Vehicle: 1988 Chevrolet Caprice 5.7 V8 GAS

    Auto Systems:
  • Tools, Equipment
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Caprice TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Caprice AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet Caprice SPECIFICATIONS DATA!

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