Chevrolet Silverado 2500 HD REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet Silverado 2500 HD CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Silverado 2500 HD car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Silverado 2500 HD automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet Silverado 2500 HD vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Silverado 2500 HD AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Silverado 2500 HD cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Heater Core, Replace -> Astro & Safari -> Aztek & Rendezvous -> Bravada, S & T Series -> C & K Series -> Front -> G Series -> Montana, Silhouette & Venture -> Rear -> Tracker -> Vue
Vehicle: 2002 Chevrolet Silverado 2500 HD 6.0 V8 GAS

Astro & Safari
Front
  • Drain cooling system into suitable container.
  • Remove heater hoses.
  • Remove screws that retain cover to heater case assembly.
  • Remove straps that retain heater core to heater case assembly.
  • Remove heater core from vehicle.
  • Reverse procedure to install.
Rear
  • Recover refrigerant as outlined under .
  • Remove body side front lower trim panel.
  • Remove clamps from auxiliary heater pipes.
  • Disconnect auxiliary heater pipes from auxiliary heater module.
  • Remove screws and ban...

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BRAKE SERVICE PROCEDURES FOR Chevrolet Silverado 2500 HD AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2006 Chevrolet Silverado 2500 HD WT 6.6 V8 DIESEL

Excessive Pedal Travel

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Silverado 2500 HD AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Silverado & Sierra
Vehicle: 2004 Chevrolet Silverado 2500 HD 8.1 V8 GAS

Refer ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Silverado 2500 HD AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2008 Chevrolet Silverado 2500 HD LT 6.6 V8 DIESEL

  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove drive axle center cap, if equipped.
  • Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
  • Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
  • Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
  • Remove bolts securing wheel drive s...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Silverado 2500 HD AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. from mid 1990's+.

Reset Procedures
Vehicle: 2006 Chevrolet Silverado 2500 HD LT 6.0 V8 GAS

When the TPMS detects a significant loss of tire pressure, the CHECK TIRE PRESSURE message is displayed on the DI...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Silverado 2500 HD AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet Silverado 2500 HD cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2007 Chevrolet Silverado 2500 HD Classic LS 8.1 V8 GAS

  • Disconnect battery ground cable.
  • Disconnect alternator electrical connector from alternator.
  • Reposition alternator cable boot, revealing terminal alternator stud.
  • Remove alternator cable nut from alternator stud.
  • Remove alternator cable terminal fr...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Silverado 2500 HD AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2007 Chevrolet Silverado 2500 HD LTZ 6.0 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Silverado 2500 HD AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> StabiliTrak Control System Warning Lamp ->
Vehicle: 2004 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warning...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Silverado 2500 HD AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Silverado 2500 HD cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2006 Chevrolet Silverado 2500 HD WT 8.1 V8 GAS

  • Drain radiator coolant into suitable container.
  • Remove upper and lower radiator hoses.
  • Remove mounting bolts and lower fan shroud.
  • Remove engine vent hose and surge take hose.
  • Disconnect eng...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Silverado 2500 HD AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2003 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL

  • Rotate tensioner to release belt tension using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley, then remove belt.
  • Route be...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Silverado 2500 HD AUTOMOBILES

Component location diagrams for most Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. from 1990+.

A/C Low Pressure Switch and A/C Accumulator Diagram for 2006 Chevrolet Silverado 2500 HD WT 8.1 V8 GASA/C Low Pressure Switch and A/C Accumulator Diagram for 2006 Chevrolet Silverado 2500 HD WT 8.1 V8 GAS

Components on diagram:
  • Mass Air Flow Sensor
  • Auxiliary Battery Relay
  • A/C Low Pressure Switch
  • Engine Coolant Recovery Reservoir
  • Auxiliary Battery Relay Electrical Connector
  • Instrument Panel Diagram for 2007 Chevrolet Silverado 2500 HD WT 6.0 V8 GASInstrument Panel Diagram for 2007 Chevrolet Silverado 2500 HD WT 6.0 V8 GAS

    Components on diagram:
  • X219
  • J210
  • J209
  • J211
  • J219
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 HD PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet Silverado 2500 HD AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S.

    2008 Chevrolet Silverado 2500 HD LTZ 6.0 V8 GAS Wiring Diagram2008 Chevrolet Silverado 2500 HD LTZ 6.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Electronic Brake Control Module
  • Stoplamp Switch
  • IP Multifunction Switch
  • 2005 Chevrolet Silverado 2500 HD  6.6 V8 DIESEL Wiring Diagram2005 Chevrolet Silverado 2500 HD 6.6 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Stop Lamp Switch
  • Electronic Brake Control Module
  • Powertrain Control Module
  • ABS
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 HD WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet Silverado 2500 HD AUTOMOBILES

    OEM TSB listings for most Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. from 1985+.

    Document: INFORMATION ON CURB PARK ASSIST AND MEMORY RELATED ISSUES ON OUTSIDE REAR VIEW MIRRORS - REVISED
    Vehicle: 2003 Chevrolet Silverado 2500 HD 6.0 V8 CNG

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: FUEL AND OIL ADDITIVES - FACTS AND MYTHS / MAXIMIZING FUEL ECONOMY - REVISED
    Vehicle: 2007 Chevrolet Silverado 2500 HD Classic WT 8.1 V8 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 HD TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Silverado 2500 HD AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Silverado 2500 HD cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet Silverado 2500 HD SPECIFICATIONS DATA!

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