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Chevrolet G20 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G20 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G20 VAN automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet G20 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G20 VAN cars and light trucks from 1990+

    Cooling Fans -> Light Duty Trucks & Vans -> System Diagnosis & Testing -> C, K, G & P Series -> Lumina APV, Silhouette, Trans Sport & Venture -> Tracker
    Vehicle: 1996 Chevrolet G20 VAN Express 4.3 V6 GAS

    Lumina APV, Silhouette, Trans Sport & Venture

    Refer to Figs. and for diagnosis and testing procedures. If a fan blade is bent or damaged, replace the blade assembly. Do not attempt to repair and use a damaged fan blade again.

    C, K, G & P Series

    Refer to Figs. through for diagnosis and testing procedures.

    Tracker

    When dia...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G20 VAN cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
    Vehicle: 1992 Chevrolet G20 VAN 6.2 V8 DIESEL

    Manual Bleed

    • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
    • Fill master cylinder reservoirs with suitable brake fluid. Be sure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
    • If master cylinder is suspected to have air in the bore, it must be bled first, as follows:
      • Disconnect forward brake pipe connection at master cylinder.
      • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
      • Connect and tighten forward brake pipe at...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G20 VAN cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
    Vehicle: 1994 Chevrolet G20 VAN Sportvan 5.0 V8 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

    Engines Less Fuel Pressure ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G20 VAN cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
    Vehicle: 1997 Chevrolet G20 VAN Express 4.3 V6 GAS

    One Piece Driveshaft
    • Raise and support vehicle.
    • Mark rear universal joint to drive shaft flange.
    • Remove retaining bolts and clamps.
    • Remove propeller shaft from pinion drive flange.
    • Remove propeller shaft from transmission/transfer case.
    • Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
    • Reverse procedure to install, noting the following:
      • Align reference marks made during removal.
      • Torque yoke retainer bolts to 18 ft. lbs.
    Two Piece Driveshaft
    • Raise and support vehicle.
    • Suppor...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chevrolet G20 VAN cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1992 Chevrolet G20 VAN Sportvan 6.2 V8 DIESEL

    • Disconnect battery ground cable.
    • Disconnect terminal plug and battery lead from rear of alternator.
    • Remove accessory drive belt.
    • Remove alternator mounting bolts.
    • Separate alternator from mounting bracket.
    • Rem...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G20 VAN cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Diesel Engine Water In Fuel Or Drain Fuel Filter Warning Lamp ->
    Vehicle: 1993 Chevrolet G20 VAN 6.2 V8 DIESEL

    The "Water in Fuel" indicator will light when excessive water has entered the fuel system. A low pressure sensor activates the lamp as the fuel filter becomes plugged. The lamp will light during engine starting as a bulb check.

    Once engine has started, the lamp should go Off. If the lamp is lit intermittently or remains lit, drain fuel filter. If the lamp still remains On after fuel filter has been drained, replace fuel filter. If lamp is lit during high speed opera...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G20 VAN cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 1996 Chevrolet G20 VAN Express 5.0 V8 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from coolant pump.
    • Remove radiator outlet hose from coolant pump and from vehicle.
    • Reverse procedure...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G20 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G20 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1993 Chevrolet G20 VAN Sportvan 5.0 V8 GAS

    • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chevrolet G20 VAN AUTOMOBILES

    Component location diagrams for most Chevrolet G20 VAN cars and light trucks sold in the U.S. from 1990+.

    Engine Components Diagram for 1992 Chevrolet G20 VAN  6.2 V8 DIESELEngine Components Diagram for 1992 Chevrolet G20 VAN 6.2 V8 DIESEL

    Components on diagram:
  • Throttle Position Sensor
  • MAP Sensor
  • Fast Idle Solenoid
  • Fuel Shut Off Valve
  • Low Coolant Probe
  •  Diagram for 1992 Chevrolet G20 VAN  5.7 V8 GAS Diagram for 1992 Chevrolet G20 VAN 5.7 V8 GAS

    Components on diagram:
  • A/C Accumulator
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet G20 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet G20 VAN cars and light trucks sold in the U.S.

    1992 Chevrolet G20 VAN  5.7 V8 GAS Wiring Diagram1992 Chevrolet G20 VAN 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • RH Headlamp
  • RH Park Lamp
  • RH Park/Turn Lamp
  • Auxillary Cooling Fan
  • 1992 Chevrolet G20 VAN Sportvan 6.2 V8 DIESEL Wiring Diagram1992 Chevrolet G20 VAN Sportvan 6.2 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Right Hand High Beam Headlamp
  • Right Hand Low Beam Headlamp
  • Left Hand Low Beam Headlamp
  • Left Hand High Beam Headlamp
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet G20 VAN AUTOMOBILES

    OEM TSB listings for most Chevrolet G20 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: INFORMATION ON THE USE OF CUSTOMER CONCERN VERIFICATION SHEETS, COMEBACK PREVENTION, GM TECHNICAL ASSISTANCE INFORMATION FORM (TAC), STRATEGY BASED DIAGNOSTICS (SBD), INTERMITTENT CONCERNS DIAGNOSTICS AND REPEAT REPAIR LOG USE- REVISED
    Vehicle: 1995 Chevrolet G20 VAN 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: GRILLE - LH MOUNTING TABS BREAK - SILICONE SEALANT
    Vehicle: 1986 Chevrolet G20 VAN 6.2 V8 DIESEL

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G20 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G20 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1974 Chevrolet G20 Van Windshield Hardware, Rear1974 Chevrolet G20 Van Windshield Hardware, Rear, With joint clamp; A high quality, direct fit OE replacement windshield molding lockstrip..

    Source: Auto Body Parts Store

    $26.29

    Click here to view more details1974 Chevrolet G20 Van Headlight, Driver Or Passenger Side, Bulbs included; Sealed beam and halogen type; Round; DOT and SAE approved; A high quality, OE replacement headlight assembly; With 1-year limited TruckEFX warranty..

    Source: Auto Body Parts Store

    $22.43

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    Source: Wheels / Rims, Mirrors & Lights Store

    $80.57

    Click here to view more details1995 Toyota Pickup L4, 2.4 L, 2366 CC Rebuilt Engine, OHC, RWD, Fuel injected or Carb. Fits 8/84-10/95, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,469.00

    Click here to view more details1993 Chevrolet G20 VAN Used Radio, AM-mono-FM-stereo, Very Good.

    Source: Used Auto Parts Store

    $66.00

    Click here to view more details1987 Chevrolet G20 VAN Used A/C Compressor, 5.7, AUTO, 4X2 serpentine drive, Very Good.

    Source: Used Auto Parts Store

    $159.00
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