Chevrolet K1500 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet K1500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet K1500 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet K1500 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet K1500 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet K1500 Pickup cars and light trucks from 1990+

General Service Domestic Vehicles -> 1996-97 -> Pressure Gauge Indication
Vehicle: 1997 Chevrolet K1500 Pickup 6.5 V8 DIESEL

Due to the different types of models and systems, the following typical pressure gauge indications should be used as a guide only, Fig. Refer to the "Performance Tests" or "System Pressure Check" for the particular model being tested....

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BRAKE SERVICE PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet K1500 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Description -> Except S & T Series w/VCM & VCM-A -> S & T Series w/VCM & VCM-A
Vehicle: 1993 Chevrolet K1500 Pickup 6.2 V8 DIESEL

Except S & T Series w/VCM & VCM-A

This braking system, Figs. through , is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electro-Hydraulic Control Unit (EHCU) module or a Brake Pressure Modulator Valve (BPMV). The EHCU/BPMV module has two types of valves: isolation valves, which maintain separate pressure for each front wheel and combine pressure for the rear wheels, and dump valves, which "dump" pressure to each front wheel separately and rear wheels comb...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet K1500 Pickup cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1995 Chevrolet K1500 Pickup 5.7 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

Engines Less Fuel Pressure ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet K1500 Pickup cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> Front, All Except NP8 Axle -> Front, NP8 Axle -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1992 Chevrolet K1500 Pickup 5.7 V8 GAS

Front

Front, All Except NP8 Axle
  • Raise and support vehicle.
  • Remove front differential carrier shield, if used.
  • Reference mark relationship of propeller shaft to front axle and transfer case flange.
  • Remove bolts and retainers from front axle.
  • Remove bolts and retainers from transfer case.
  • Remove propeller shaft. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears or using a tool between yoke and universal joint. If propeller shaft is removed by using such means, injection joints may fracture and lead to premature failure of joint.
  • Compress propeller...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet K1500 Pickup cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1992 Chevrolet K1500 Pickup 4.3 V6 GAS

  • Disconnect battery ground cable.
  • Disconnect terminal plug and battery lead from rear of alternator.
  • Remove accessory drive belt.
  • Remove alternator mounting bolts.
  • Separate alternator from mounting bracket.
  • Rem...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet K1500 Pickup cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 1991 Chevrolet K1500 Pickup 5.7 V8 GAS

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet K1500 Pickup cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 Chevrolet K1500 Pickup 6.5 V8 DIESEL

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from coolant pump.
  • Remove radiator outlet hose from coolant pump and from vehicle.
  • Reverse procedure...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet K1500 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1994 Chevrolet K1500 Pickup 4.3 V6 GAS

  • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet K1500 Pickup AUTOMOBILES

Component location diagrams for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. from 1990+.

LH Side Of Transmission Diagram for 1996 Chevrolet K1500 Pickup  4.3 V6 GASLH Side Of Transmission Diagram for 1996 Chevrolet K1500 Pickup 4.3 V6 GAS

Components on diagram:
  • Transfer Case Switch
  • Vehicle Speed Sensor
  • Transmission Input Speed Sensor
  • Transmission Connector
  • Transfer Case Synchronizer
  • Theft Deterrent Module Diagram for 1998 Chevrolet K1500 Pickup  5.0 V8 GASTheft Deterrent Module Diagram for 1998 Chevrolet K1500 Pickup 5.0 V8 GAS

    Components on diagram:
  • EVO/Passlock Module
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    WIRING DIAGRAMS FOR Chevrolet K1500 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S.

    1991 Chevrolet K1500 Pickup  5.7 V8 GAS Wiring Diagram1991 Chevrolet K1500 Pickup 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Illumination
  • Fuel Gage
  • Temp Gage
  • Speedometer
  • Brake Indicator
  • 1997 Chevrolet K1500 Pickup  5.7 V8 GAS Wiring Diagram1997 Chevrolet K1500 Pickup 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Manifold Absolute Pressure Sensor
  • Crankshaft Position Sensor
  • Evap Canister Purge Solenoid
  • Ignition Coil Module
  • EVAP Purge Solenoid Vacuum Switch
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    TECHNICAL SERVICE BULLETINS FOR Chevrolet K1500 Pickup AUTOMOBILES

    OEM TSB listings for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: KEY CODE INFORMATION - REVISED
    Vehicle: 1996 Chevrolet K1500 Pickup 5.0 V8 GAS

    Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: NEW PRIMER FOR TPO FASCIAS AND AFFECTED CLEANING PROCESS OF PAINTING OPERATION
    Vehicle: 1989 Chevrolet K1500 Pickup 6.2 V8 DIESEL

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet K1500 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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