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Chevrolet K1500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet K1500 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet K1500 Pickup automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet K1500 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet K1500 Pickup cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Dash Panel, Replace -> 1997 Silhouette, Trans Sport & Venture -> S/T Series -> Tracker
    Vehicle: 1996 Chevrolet K1500 Pickup 6.5 V8 DIESEL

    S/T Series
    • Remove instrument cluster trim screws, then the trim.
    • Tilt steering column down, then set parking brake and lock wheels.
    • On models equipped with automatic transmission, place transmission in Low.
    • On all models, remove lefthand dash panel sound insulator, Fig. .
    • Disconnect Data Link Connector (DLC), then remove RKE/delay module.
    • Remove center dash panel sound insulator, Fig. .
    • Remove parking brake release cable by squeezing retainers, then disconnect cable slug from park brake mechanism.
    • Remove knee bolster, then the...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet K1500 Pickup cars and light trucks from 1990+.

    Anti-lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 1997 Astro -> 1997 C & K Series -> 1997 G-Series -> 1997 P-Series -> 1997 S & T Series -> 1997-99 -> 1997-99 Except 1999 Sierra & Silverado -> 1997-99 G Van & P Series -> 1998 Astro -> 1998 C & K Series -> 1998 G-Series -> 1998 P-Series -> 1998 S & T Series -> 1999 Astro -> 1999 C & K Series Except Sierra & Silverado -> 1999 G-Series -> 1999 P-Series -> 1999 S & T Series -> 1999 Sierra & Silverado -> 2000 Astro -> 2000 C & K Series except Sierra, Silverado, Suburban, Tahoe & Yukon -> 2000 G-Series -> 2000 S & T Series -> 2000 Sierra -> 2000 Silverado -> 2000 Suburban -> 2000 Tahoe -> 2000 Yukon -> 2000-01 -> 2000-01 G Van -> 2001 Astro -> 2001 C & K Series -> 2001 G-Series -> 2001 S & T Series -> Accessing Diagnostic Trouble Codes -> Astro, Safari & S & T Series -> C & K Series -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Process -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> G Van & P Series -> Intermittents & Poor Connections -> Temperature Vs. Resistance -> Wiring Diagrams
    Vehicle: 1997 Chevrolet K1500 Pickup 5.0 V8 GAS

    Accessing Diagnostic Trouble Codes

    Diagnostic trouble codes (DTCs) can only be read by connecting a suitably programmed scan tool to the Data Link Connector (DLC) and following the tool manufacturer instructions.

    Diagnostic Trouble Code Interpretation

    Refer to Figs. and , for Diagnostic Trouble Code (DTC) interpretation.

    Wiring Diagrams

    Refer "Wiring Diagrams" in "Vehicle Systems"

    Connector Pin ID

    On 2000 S & T Series only, ensure correct anti-lock brake system connector pin identifications are used.

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    Diagnostic Process

    • Inspect master cylinder reservoir fluid level and for possible fluid...
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    CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet K1500 Pickup cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Escalade, Avalanche & Denali, 1988-03 & C/K Pickup (Except 1999-03 Sierra & Silverado), 1992-06 Blazer, Jimmy, Hummer H2, SSR, Suburban, Yukon XL, Tahoe, Yukon, Bravada Gasoline Engines & 2004-06 Rainier, TrailBlazer & Envoy
    Vehicle: 1999 Chevrolet K1500 Pickup 5.7 V8 GAS

    CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet K1500 Pickup cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Front -> Front, All Except NP8 Axle -> Front, NP8 Axle -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
    Vehicle: 1995 Chevrolet K1500 Pickup 4.3 V6 GAS

    Front

    Front, All Except NP8 Axle
    • Raise and support vehicle.
    • Remove front differential carrier shield, if used.
    • Reference mark relationship of propeller shaft to front axle and transfer case flange.
    • Remove bolts and retainers from front axle.
    • Remove bolts and retainers from transfer case.
    • Remove propeller shaft. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears or using a tool between yoke and universal joint. If propeller shaft is removed by using such means, injection joints may fracture and lead to premature failure of joint.
    • Compress propeller...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chevrolet K1500 Pickup cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1992 Chevrolet K1500 Pickup 4.3 V6 GAS

    • Disconnect battery ground cable.
    • Disconnect terminal plug and battery lead from rear of alternator.
    • Remove accessory drive belt.
    • Remove alternator mounting bolts.
    • Separate alternator from mounting bracket.
    • Rem...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet K1500 Pickup cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
    Vehicle: 1996 Chevrolet K1500 Pickup 4.3 V6 GAS

    The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet K1500 Pickup cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 1995 Chevrolet K1500 Pickup 6.5 V8 DIESEL

    Inlet

    • Remove air cleaner.
    • Drain cooling system into a suitable container.
    • Remove heater hose support clamp bolt.
    • Reposition heater core inlet hose clamp at engine.
    • Remove hose from engine.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to in...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet K1500 Pickup AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet K1500 Pickup cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1993 Chevrolet K1500 Pickup 6.2 V8 DIESEL

    • Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
    • Remove drive belt.
    • Route b...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chevrolet K1500 Pickup AUTOMOBILES

    Component location diagrams for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. from 1990+.

    Top LH Rear Of Engine Diagram for 1998 Chevrolet K1500 Pickup  5.7 V8 GASTop LH Rear Of Engine Diagram for 1998 Chevrolet K1500 Pickup 5.7 V8 GAS

    Components on diagram:
  • Wastegate Solenoid
  • Engine Coolant Temperature Sender
  • Exhaust Gas Recirculation Solenoid
  • Engine Glow Plugs
  • Connector C-114
  • Theft Deterrent Module Diagram for 1998 Chevrolet K1500 Pickup  5.0 V8 GASTheft Deterrent Module Diagram for 1998 Chevrolet K1500 Pickup 5.0 V8 GAS

    Components on diagram:
  • EVO/Passlock Module
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet K1500 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S.

    1994 Chevrolet K1500 Pickup  5.0 V8 GAS Wiring Diagram1994 Chevrolet K1500 Pickup 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Convenience Center
  • Cargo Lamp Switch
  • Cargo Lamp
  • Ashtray Lamp
  • Front Dome Lamp
  • 1990 Chevrolet K1500 Pickup  6.2 V8 DIESEL Wiring Diagram1990 Chevrolet K1500 Pickup 6.2 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Speed Sensor
  • Water In Fuel Sensor
  • Low Coolant Module
  • Oil Pressure Sender
  • Brake Pressure Warning Switch
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet K1500 Pickup AUTOMOBILES

    OEM TSB listings for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: MIRROR/OUTSIDE REAR VIEW - VIB - CAUSE/CORRECTION
    Vehicle: 1988 Chevrolet K1500 Pickup 5.7 V8 GAS

    Symptoms:
  • Vibration
  • Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: WARRANTY ADMIN - AC DELCO REMAN TRANSMISSIONS
    Vehicle: 1992 Chevrolet K1500 Pickup 5.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet K1500 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet K1500 Pickup SPECIFICATIONS DATA!

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    Click here to view more details1991 Chevrolet K1500 Pickup Used Exhaust Manifold, Passenger Side, \ 7.4L, 1390107, AFTERMARKET.

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