Auto Parts Search
1991 Chevrolet K1500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
A/C & Cooling System Maintenance -> General Motors Corp. -> 1990-95 Chevrolet & GMC C & K, G, P & R & V Series
Vehicle: 1991 Chevrolet K1500 Pickup 6.2 V8 DIESEL
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
DISC BRAKES, GENERAL MOTORS -> General Information -> TROUBLESHOOTING -> BRAKE RATTLE -> BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING -> CALIPER BRAKE FLUID LEAK -> EXCESSIVE PEDAL EFFORT -> EXCESSIVE PEDAL TRAVEL -> HEAVY BRAKE DRAG -> NO BRAKING EFFECT WHEN BRAKE PEDAL IS DEPRESSED -> PULL, UNEVEN OR GRABBING BRAKES -> REAR BRAKES LOCKING ON APPLICATION
Vehicle: 1991 Chevrolet K1500 Pickup 6.2 V8 DIESEL
EXCESSIVE PEDAL TRAVEL
- Worn brake linings.
- Disc pads knock back after cornering or rough road travel.
- Piston and linings not properly seated or positioned.
- Insufficient fluid in system.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Pads out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoes.
BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
EXCESSIVE PEDAL EFFORT
- Frozen or seized pistons.
- Brake fluid, oil or grease on ...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1991 Chevrolet K1500 Pickup 4.3 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Chevrolet K1500 Pickup 6.2 V8 DIESEL
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel dr...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Chevrolet K1500 Pickup 5.0 V8 GAS
- Disconnect battery ground cable.
- Disconnect terminal plug and battery lead from rear of alternator.
- Remove accessory drive belt.
- Remove alternator mounting bolts.
- Separate alternator from mounting bracket.
- Rem...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 1991 Chevrolet K1500 Pickup 4.3 V6 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Chevrolet K1500 Pickup 4.3 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp at radiator outlet and remove hose.
- Reposition hose clamp at water pump inlet and remove hose.
- Remove hose from vehicle.
- Reverse procedure...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet K1500 Pickup 5.7 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
Component location diagrams for most 1991 Chevrolet K1500 Pickup cars and light trucks sold in the U.S. from 1990+.
RH Side Of Steering Column Diagram for 1991 Chevrolet K1500 Pickup 5.0 V8 GAS Components on diagram: |
LH Cowl Components Diagram for 1991 Chevrolet K1500 Pickup 6.2 V8 DIESEL Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Chevrolet K1500 Pickup cars and light trucks sold in the U.S.
1991 Chevrolet K1500 Pickup 6.2 V8 DIESEL Wiring Diagram Components on diagram: |
1991 Chevrolet K1500 Pickup 5.7 V8 GAS Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
OEM TSB listings for most 1991 Chevrolet K1500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1991 Chevrolet K1500 Pickup 4.3 V6 GAS Auto Systems: |
Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1991 Chevrolet K1500 Pickup 4.3 V6 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1991 Chevrolet K1500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Chevrolet K1500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet K1500 Pickup SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1991 Chevrolet K1500 Pickup vehicle. |
Access the Complete guide! |