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Chevrolet G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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1998

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G3500 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G3500 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet G3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G3500 VAN cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable -> Oil Charge -> Product Compatibility
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

Air Bag System Disarming & Arming

Refer to and for air bag system disarming and arming procedures.

Battery Ground Cable

Prior to service, disconnect battery ground cable and isolate as required.

Product Compatibility

Before replenishing refrigerant or refrigerant oil...

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BRAKE SERVICE PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G3500 VAN cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.

If the power unit fails, the brak...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G3500 VAN cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G3500 VAN cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet G3500 VAN cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter to engine brace and heat shields.
  • Disconnect wires from solenoids.
  • Remove starter motor mounting bolts, washers and lower starter. Record position of shims, if required.
  • Remove starter motor from vehicle.
  • Reverse procedure to install, notin...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Change Trans Fluid Indicator ->
Vehicle: 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL

This message will appear on the DIC (Driver Information Center) when it is time to change the transmission fluid....

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G3500 VAN cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

  • Drain coolant to suitable container.
  • Remove air cleaner, duct and coolant recovery reservoir.
  • Remove mounting bolts, upper to lower mounting bolts and upper fan shroud.
  • Remove mounting bolts and lower...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

  • Rotate tensioner counterclockwise using suitable 1/2 inch break...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet G3500 VAN AUTOMOBILES

Component location diagrams for most Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1990+.

Top Of Brake Pedal Support Diagram for 1998 Chevrolet G3500 VAN  6.5 V8 DIESELTop Of Brake Pedal Support Diagram for 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL

Components on diagram:
  • Convenience Center
  • Connector C-210
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet G3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet G3500 VAN cars and light trucks sold in the U.S.

    1998 Chevrolet G3500 VAN  7.4 V8 GAS Wiring Diagram1998 Chevrolet G3500 VAN 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Vehicle Control Module
  • Vehicle Speed Sensor (VSS)
  • 1998 Chevrolet G3500 VAN  7.4 V8 GAS Wiring Diagram1998 Chevrolet G3500 VAN 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Fuse Block
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet G3500 VAN AUTOMOBILES

    OEM TSB listings for most Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: INFORMATION ON PROPER TIRE PRESSURE - REVISED
    Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: METAL PANEL BONDING
    Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN SPECIFICATIONS DATA!

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