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Chevrolet G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    1998

    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G3500 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G3500 VAN automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet G3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G3500 VAN cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Water Pump, Replace -> Astro, Bravada, Safari, S & T Series -> C & K Series -> Diesel Engine -> G & P Series -> Gasoline Engine -> Montana, Silhouette, Trans Sport & Venture -> Tracker
    Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

    G & P Series
    Gasoline Engine
    • Drain cooling system into suitable container.
    • Remove accessory drive belts and the fan.
    • Disconnect all hoses from water pump.
    • Remove alternator upper and lower mounting braces.
    • Remove pump attaching bolts and the water pump, Figs. through .
    • Reverse procedure to install. Torque water pump attaching bolts to 30 ft. lbs.
    Diesel Engine
    • Disconnect batteries.
    • Remove fan and fan shroud, then drain radiator.
    • Remove A/C hose bracket nuts.
    • Remove oil fill tube generat...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G3500 VAN cars and light trucks from 1990+.

    Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
    Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    Manual Bleed

    • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
    • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
    • If master cylinder is suspected to have air in the bore, it must be bled first. To bleed master cylinder, proceed as follows:
      • Disconnect forward brake pipe connection at master cylinder.
      • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
      • Connect ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G3500 VAN cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
    Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G3500 VAN cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

    Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

    Disassemble

    • Support propeller shaft in a line horizontal with table of a press.
    • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
    • On models equipped with external snap ring retainers, proceed as follows:
      • Disassemble snap rings by ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chevrolet G3500 VAN cars and light trucks from 1990+.

    Alternator, Replace -> Auxiliary -> Single Alternator
    Vehicle: 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL

    Single Alternator

    • Disconnect battery ground cable.
    • Remove coolant reservoir and air cleaner.
    • Remove upper fan shroud.
    • Remove drive belt, using suitable removal tool.
    • Remove heater hose pipe from alternator and oil fill tubes from support bracket.
    • Remove alternator mounting bolts, then alternator from vehicle.
    • Disconnect electrical connectors.
    • Reverse procedure to install, noting the following:
      • Torque front alternator mounting bolt to 37 f...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
    Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

    The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G3500 VAN cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water pump.
    • Remove radiator outlet hose from water pump and from vehicle.
    • Reverse procedure to install.

    Upper

    • Drain co...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G3500 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL

    • Rotate tensioner arm counterclockwise using 3/8 inch breaker bar.
    • Remove belt from pulleys.
    • Route new belt over all pulleys except tensioner arm.
    • Rotate tensioner arm co...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chevrolet G3500 VAN AUTOMOBILES

    Component location diagrams for most Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1990+.

    Fuel Filter Diagram for 1998 Chevrolet G3500 VAN  5.7 V8 GASFuel Filter Diagram for 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    Components on diagram:
  • Fuel Tank
  • Fuel Filter
  • Vapor Canister
  • Fuel Line
  • Frame Rail
  • LH Side Of Engine Compartment Diagram for 1998 Chevrolet G3500 VAN  5.7 V8 GASLH Side Of Engine Compartment Diagram for 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    Components on diagram:
  • Vehicle Control Module
  • Under Hood Fuse-Relay Center
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet G3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet G3500 VAN cars and light trucks sold in the U.S.

    1998 Chevrolet G3500 VAN  7.4 V8 GAS Wiring Diagram1998 Chevrolet G3500 VAN 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Convenience Center
  • Front Auxiliary HVAC Control Module
  • 1998 Chevrolet G3500 VAN  5.7 V8 GAS Wiring Diagram1998 Chevrolet G3500 VAN 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Fuse Block
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet G3500 VAN AUTOMOBILES

    OEM TSB listings for most Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: MANUAL TRANSMISSION OPERATING CHARACTERISTICS
    Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    Auto Systems:
  • Manual Trans, Clutches, Linkage, MTX
  • Document: HARSH 1-2 UPSHIFT, SES, MIL, OR CEL ILLUMINATED, DTC P1870 SET - 4L60-E
    Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G3500 VAN SPECIFICATIONS DATA!

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