Auto Parts Search


      Over 40 million used auto parts online. Shop online for auto and truck parts and save up to 75%

1998 Chevrolet G3500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Section

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1998 Chevrolet G3500 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G3500 VAN automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1998 Chevrolet G3500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Compressor Service -> Harrison HD6/HT6 Compressor -> Compressor Clutch Service -> Clutch Coil, Replace -> Clutch Plate & Hub, Replace -> Clutch Pulley & Bearing, Replace -> Installation -> Removal
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

Clutch Plate & Hub, Replace

Service procedures given are for compressor removed and mounted in suitable holding fixture. However, on most applications, compressor clutch components can be serviced without removing compressor or recovering refrigerant from system. If refrigerant recovery becomes necessary, refer to "General Service" for procedure.

To prevent serious internal compressor damage, when removing or installing clutch components, never apply pressure directly to the compressor shaft. Always use a suitable shaft protector.

Removal

Refer to Fig. when performing compr...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Disc Brakes -> Delco Single Piston Sliding Caliper -> Tightening Specifications
Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

One Piece Driveshaft
  • Raise and support vehicle.
  • Mark rear universal joint to drive shaft flange.
  • Remove retaining bolts and clamps.
  • Remove propeller shaft from pinion drive flange.
  • Remove propeller shaft from transmission/transfer case.
  • Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
  • Reverse procedure to install, noting the following:
    • Align reference marks made during removal.
    • Torque yoke retainer bolts to 18 ft. lbs.
Two Piece Driveshaft
  • Raise and support vehicle.
  • Suppor...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Starter, Replace
Vehicle: 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter to engine brace and heat shields.
  • Disconnect wires from solenoids.
  • Remove starter motor mounting bolts, washers and lower starter. Record position of shims, if required.
  • Remove starter motor from vehicle.
  • Reverse procedure to install, notin...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
Vehicle: 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL

A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.

Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Radiator, Replace
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

  • Drain coolant to suitable container.
  • Remove air cleaner, duct and coolant recovery reservoir.
  • Remove mounting bolts, upper to lower mounting bolts and upper fan shroud.
  • Remove mounting bolts and lower...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

  • Rotate tensioner counterclockwise using suitable 1/2 inch break...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Component location diagrams for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1990+.

Radiator Support Wiring Diagram for 1998 Chevrolet G3500 VAN  7.4 V8 GASRadiator Support Wiring Diagram for 1998 Chevrolet G3500 VAN 7.4 V8 GAS

Components on diagram:
  • Cruise Control Module
  • Fuel Pump Relay
  • A/C Relay
  • Cruise Control Switch
  • Fuel Pump Prime
  • Heated Oxygen Sensors Diagram for 1998 Chevrolet G3500 VAN  7.4 V8 GASHeated Oxygen Sensors Diagram for 1998 Chevrolet G3500 VAN 7.4 V8 GAS

    Components on diagram:
  • Oxygen Sensor
  • CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S.

    1998 Chevrolet G3500 VAN  7.4 V8 GAS Wiring Diagram1998 Chevrolet G3500 VAN 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Mode Switch
  • A/C Compressor High Pressure Cutoff Switch
  • A/C Compressor Low Pressure Cutout Switch
  • Heater and A/C Controller
  • 1998 Chevrolet G3500 VAN  7.4 V8 GAS Wiring Diagram1998 Chevrolet G3500 VAN 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • Instrument Cluster
  • Convenience Center
  • Multi-Function Alarm Module
  • Set belt switch
  • CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

    OEM TSB listings for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1998 Chevrolet G3500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2001 Chevrolet Blazer Door Handle, Front, Driver Side2001 Chevrolet Blazer Door Handle, Front, Driver Side, With door lock button; A high quality, OE replacement door handle; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $25.72

    Click here to view more details2001 Chevrolet Blazer Window Switch, Front, Passenger Side, With 2 buttons; A high quality, OE replacement window switch; Replaces OE number 15151362; With lifetime Dorman limited warranty..

    Source: Auto Body Parts Store

    $37.74

    Click here to view more details about 2005 Chevrolet S10 Blazer 15" x 7" Steel Wheel2005 Chevrolet S10 Blazer 15" x 7" Steel Wheel, Steel Wheel; 15 X 7; 8 Slots; 5 Lug; 4.75 Inch BP; Ident TCJ; Flat Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details1987 Dodge Charger Shelby L4, 2.2 L, 135 CID Rebuilt Engine, FWD, turbo, 8-bolt flywheel, head #782, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,598.00
    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1998 Chevrolet G3500 VAN vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find