Chevrolet V3500 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet V3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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199119901989

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet V3500 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet V3500 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet V3500 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet V3500 Pickup cars and light trucks from 1990+

A/C & Cooling System Maintenance -> General Motors Corp. -> 1990-95 Chevrolet & GMC C & K, G, P & R & V Series
Vehicle: 1990 Chevrolet V3500 Pickup 5.7 V8 GAS

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BRAKE SERVICE PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet V3500 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKES, GENERAL MOTORS -> Four Wheel Anti-Lock Brake System -> DIAGNOSIS & TESTING -> CLEARING CODES -> DIAGNOSTIC CIRCUIT CHECK -> DIAGNOSTIC TESTS -> READING CODES -> WIRING DIAGRAMS
Vehicle: 1990 Chevrolet V3500 Pickup 6.2 V8 DIESEL

WIRING DIAGRAMS

Refer to "Wiring Diagrams" in "Vehicle Systems."

DIAGNOSTIC CIRCUIT CHECK

Refer to Figs. and for diagnostic circuit checks.

READING CODES

Trouble codes may be read with the TECH 1 scanner or by jumping terminal "H " of the ALDL to terminal "A" of the ALDL while observing the flashing of the "Anti-Lock" warning lamp. The terminals must be jumped for a few seconds before the code will begin.""

DIAGNOSTIC TESTS

[[table data]]

CLEARING CODES

If the "Anti-Lock" warning lamp stays lit, the codes may be cleared with the TECH 1 scanner or by the following procedu...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet V3500 Pickup cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-06 C/K, G & R/V Series w/Diesel Engines -> Normal Service -> Severe Service
Vehicle: 1991 Chevrolet V3500 Pickup 6.2 V8 DIESEL

Normal Service

Repl...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet V3500 Pickup cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1991 Chevrolet V3500 Pickup 7.4 V8 GAS

  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove drive axle center cap, if equipped.
  • Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
  • Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
  • Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
  • Remove bolts securing wheel dr...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet V3500 Pickup cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1991 Chevrolet V3500 Pickup 6.2 V8 DIESEL

  • Disconnect battery ground cable.
  • Remove starter braces or heat shields, if equipped.
  • Disconnect starter solenoid electrical connectors.
  • Raise and support vehicle.
  • Remove at...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet V3500 Pickup cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> StabiliTrak Control System Warning Lamp ->
Vehicle: 1990 Chevrolet V3500 Pickup 5.7 V8 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warning...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet V3500 Pickup cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Chevrolet V3500 Pickup 6.2 V8 DIESEL

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp at radiator outlet and remove hose.
  • Reposition hose clamp at water pump inlet and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet V3500 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet V3500 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet V3500 Pickup 6.2 V8 DIESEL

  • Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
  • Remove drive belt.
  • Route b...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet V3500 Pickup AUTOMOBILES

Component location diagrams for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. from 1990+.

Fuel Module   Diagram for 1990 Chevrolet V3500 Pickup  7.4 V8 GASFuel Module Diagram for 1990 Chevrolet V3500 Pickup 7.4 V8 GAS

Components on diagram:
  • Fuel Module
  • Fuel Pump Relay   Diagram for 1990 Chevrolet V3500 Pickup  7.4 V8 GASFuel Pump Relay Diagram for 1990 Chevrolet V3500 Pickup 7.4 V8 GAS

    Components on diagram:
  • Fuel Pump Relay
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet V3500 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S.

    1991 Chevrolet V3500 Pickup  6.2 V8 DIESEL Wiring Diagram1991 Chevrolet V3500 Pickup 6.2 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Throttle Position Sensor
  • Oxygen Sensor
  • MAP Sensor
  • Coolant Temperature Sensor
  • Output Speed Sensor
  • 1991 Chevrolet V3500 Pickup  5.7 V8 GAS Wiring Diagram1991 Chevrolet V3500 Pickup 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Dimmer Switch
  • Light Switch
  • LH High-Low Headlamp
  • RH High-Low Headlamp
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet V3500 Pickup AUTOMOBILES

    OEM TSB listings for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: ELIMINATING UNWANTED ODORS IN VEHICLES
    Vehicle: 1990 Chevrolet V3500 Pickup 5.7 V8 GAS

    Symptoms:
  • Odors
  • Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Document: KEYCODE SECURITY RULES AND INFORMATION ON GM KEYCODE LOOK-UP APPLICATION - REVISED
    Vehicle: 1989 Chevrolet V3500 Pickup 6.2 V8 DIESEL

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet V3500 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet V3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet V3500 Pickup SPECIFICATIONS DATA!

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