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Chevrolet Suburban 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Suburban 1500 car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Suburban 1500 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet Suburban 1500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Suburban 1500 cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Pressure Gauge Indication
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX

Due to the different types of models and systems, the following typical pressure gauge indications should be used as a guide only as shown in Fig. . Refer to the "Performance Tests" or "System Pressure Check" for the particular model being tested. When indications other than normal are encountered, these typical indication charts will assist in diagnosing the refrigerant system. It should be noted that pressures may vary slightly above or below due to changes in ambient temperature and relative humidity.

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BRAKE SERVICE PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Suburban 1500 cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Pressure Bleed
Vehicle: 2006 Chevrolet Suburban 1500 LT 5.3 V8 FLEX

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Suburban 1500 cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2003 Chevrolet Suburban 1500 5.3 V8 FLEX

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

Engines Less Fuel Pressure ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Suburban 1500 cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2007 Chevrolet Suburban 1500 LS 5.3 V8 FLEX

  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove drive axle center cap, if equipped.
  • Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
  • Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
  • Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
  • Remove bolts securing wheel drive s...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Removal -> Tire Pressure Sensor (Snap In Style)
Vehicle: 2009 Chevrolet Suburban 1500 LT 5.3 V8 FLEX

Tire Pressure Sensor (Snap In Style)

Each tire pressure sensor has an internal power supply which has a service life of 10 years.

Removal
  • Loosen the lug nuts.
  • Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
  • Prior to dismounting the tire from the wheel, note the following precautions:
    • Position the bead breaking fixture 90, 180 and 270° from the valve stem when Separating the tire bead from the wheel.
    • Position the wheel and tire so the valve stem is situated at the 2 o'clock position relative to the head. The tire iron or pry bar can be inserted...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet Suburban 1500 cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2008 Chevrolet Suburban 1500 LT 5.3 V8 GAS

  • Disconnect battery ground cable.
  • Remove intake manifold sight shield from ball studs.
  • Remove positive crankcase ventilation line from air cleaner outlet duct.
  • Remove radiator inlet hose clamp retainer from outlet duct.
  • Remove radiator vent inlet hose retainer from outlet duct.
  • Loosen air cleaner outlet duct clamps at mass air flow intake air temperature sensor and at throttle body.
  • Remove air cleaner outlet duct from throttle body and MAF/IA...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Suburban 1500 cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2005 Chevrolet Suburban 1500 Z71 5.3 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 2008 Chevrolet Suburban 1500 LTZ 5.3 V8 GAS

This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Suburban 1500 cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Chevrolet Suburban 1500 LT 5.3 V8 FLEX

Inlet

  • Drain cooling system into a suitable container.
  • Remove air intake tube.
  • Remove heater and surge tank hoses from mounting clip.
  • Reposition heater core inlet hose clamp at water pump.
  • Remove hose from water pump.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to in...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Suburban 1500 AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2003 Chevrolet Suburban 1500 5.3 V8 GAS

  • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
  • Route belt over pulleys excep...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Suburban 1500 AUTOMOBILES

Component location diagrams for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1990+.

Radiator Support-Manual HVAC Components Diagram for 2002 Chevrolet Suburban 1500  5.3 V8 GASRadiator Support-Manual HVAC Components Diagram for 2002 Chevrolet Suburban 1500 5.3 V8 GAS

Components on diagram:
  • Air Temperature Sensor
  • Connector C-175 Diagram for 2006 Chevrolet Suburban 1500 LTZ 6.0 V8 GASConnector C-175 Diagram for 2006 Chevrolet Suburban 1500 LTZ 6.0 V8 GAS

    Components on diagram:
  • Automatic Transmission
  • Connector C-175
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Suburban 1500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet Suburban 1500 AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S.

    2000 Chevrolet Suburban 1500  5.3 V8 GAS Wiring Diagram2000 Chevrolet Suburban 1500 5.3 V8 GAS Wiring Diagram

    Components on diagram:
  • Retained Accessory Power Relay
  • Ignition Switch
  • Body Control Module
  • 2003 Chevrolet Suburban 1500  5.3 V8 GAS Wiring Diagram2003 Chevrolet Suburban 1500 5.3 V8 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Battery
  • Powertrain Control Module
  • Volts Indicator
  • Supplemental Brake Assist
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    TECHNICAL SERVICE BULLETINS FOR Chevrolet Suburban 1500 AUTOMOBILES

    OEM TSB listings for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1985+.

    Document: EXCESSIVE OIL CONSUMPTION AND/OR BLUE EXHAUST SMOKE AT HIGH MILEAGE - INSPECT PCV BAFFLE DRAIN HOLES AND VALVETRAIN OIL FLOW
    Vehicle: 2009 Chevrolet Suburban 1500 LT 5.3 V8 GAS

    Symptoms:
  • Abnormal Smoke, Fumes
  • Auto Systems:
  • Gasoline Engines
  • Document: HIGHER THAN EXPECTED ENGINE OIL CONSUMPTION
    Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS

    Auto Systems:
  • Gasoline Engines
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Suburban 1500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Suburban 1500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet Suburban 1500 SPECIFICATIONS DATA!

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