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2002 Chevrolet Suburban 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
Drum Brakes -> Brake Service -> Astro, Bravada, S & T Series & Safari -> Aztek, Rendezvous & Vue -> C & K Series -> Duo-Servo -> Express & Savana -> Installation -> Montana, Silhouette, Trans Sport & Venture -> P Series -> Removal -> Single-Servo -> Tracker
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS
C & K Series
Duo-Servo
Removal
- Raise and support vehicle.
- Mark relationship of wheel to hub, then remove tire and wheel assembly.
- On models equipped with full-floating axles, remove hub and drum assembly as outlined in. "Drive Axles."
- On models equipped with semi-floating axles, proceed as follows:
- Install pin into park brake lever.
- Mark relationship of drum to axle.
- Remove rear brake drum retainers, as required.
- Remove rear brake drum.
- On all models, remove return springs and shoe guide,. Fig. .
- Remove brake hold down springs and pins.
- Disconnect actuator lever and pivot.
- Remove lever return sp...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1996-03 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS
Light Duty Emissions
Normal Service
Replace every 30,000 miles
Severe Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel drive shaft ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
Starter, Replace
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX
- Disconnect battery ground cable.
- Remove mounting bolts and engine shield, if required.
- Remove mounting bolts and oil pan skid plate, if required.
- Remove righthand transmission cover bolt.
- Remove front axle mounting bracket nut, then position front axle mounting bracket bolt until tip is flush with support bushing. Do not remove bolt.
- Remove starter motor mounting bolts and slide starter forward until it clears transmission.
- Disconnect oil level sensor electrical connector.
- Remove starter...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
General Motors Corp./Saturn Trucks -> Change Oil, Change Oil Now Or Change Oil Soon Lamp & Messages -> 2001-04 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2002-04 Avalanche
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX
These models are equipped with an oiling system indicator lamp which will flash if the oil level drops below a safe point or will remain lit when the oil and filter are ready to be changed.
After changing the oil and filter, reset the monitor by proceedin...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 FLEX
- Drain radiator coolant into suitable container.
- Remove upper and lower radiator hoses.
- Remove mounting bolts and lower fan shroud.
- Remove engine vent hose and surge take hose.
- Disconnect eng...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
Component location diagrams for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1990+.
HVAC Control Assembly Front Auxiliary(Blower Control) Diagram for 2002 Chevrolet Suburban 1500 5.3 V8 FLEX Components on diagram: |
EGR,TAC Motor and Ignition Coils Diagram for 2002 Chevrolet Suburban 1500 5.3 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S.
2002 Chevrolet Suburban 1500 5.3 V8 FLEX Wiring Diagram Components on diagram: |
2002 Chevrolet Suburban 1500 5.3 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
OEM TSB listings for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Chevrolet Suburban 1500 5.3 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Suburban 1500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Suburban 1500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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