Chevrolet G2500 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


Chevrolet G2500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Year

1998

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G2500 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G2500 VAN automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet G2500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G2500 VAN cars and light trucks from 1990+

Compressor Service -> Harrison HD6/HT6 Compressor -> Precautions -> Battery Ground Cable -> Product Compatibility
Vehicle: 1998 Chevrolet G2500 VAN 5.7 V8 GAS

Product Compatibility

Before replenishing refrigerant oil, ensure product compatibility with the system being servic...

CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G2500 VAN cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Precautions -> Battery Ground Cable
Vehicle: 1998 Chevrolet G2500 VAN 5.7 V8 GAS

Battery Ground Cable

Prior to service, dis...

CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G2500 VAN cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
Vehicle: 1998 Chevrolet G2500 VAN 4.3 V6 GAS

CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G2500 VAN cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1998 Chevrolet G2500 VAN 4.3 V6 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet G2500 VAN cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1998 Chevrolet G2500 VAN 5.7 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter to engine brace and heat shields.
  • Disconnect wires from solenoids.
  • Remove starter motor mounting bolts, washers and lower starter. Record position of shims, if required.
  • Remove starter motor from vehicle.
  • Reverse procedure to install, notin...

CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G2500 VAN cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 1998 Chevrolet G2500 VAN 4.3 V6 GAS

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G2500 VAN cars and light trucks from 1990+

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1998 Chevrolet G2500 VAN 6.5 V8 DIESEL

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at thermostat housing crossover assembly.
  • Remove hose from thermostat housing crossover assembly.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater outlet hose ...

CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G2500 VAN AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G2500 VAN cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1998 Chevrolet G2500 VAN 5.0 V8 GAS

These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

  • Rotate tensioner counterclockwise using suitable 1/2 inch break...

CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR Chevrolet G2500 VAN AUTOMOBILES

Component location diagrams for most Chevrolet G2500 VAN cars and light trucks sold in the U.S. from 1990+.

Below LH Side Of I/P Diagram for 1998 Chevrolet G2500 VAN  5.7 V8 GASBelow LH Side Of I/P Diagram for 1998 Chevrolet G2500 VAN 5.7 V8 GAS

Components on diagram:
  • Connector C-201
  • Connector C-206
  • Connector C-208
  • Connector C-405
  •  Diagram for 1998 Chevrolet G2500 VAN  4.3 V6 GAS Diagram for 1998 Chevrolet G2500 VAN 4.3 V6 GAS

    Components on diagram:
  • Windshield Wiper Motor
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet G2500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet G2500 VAN cars and light trucks sold in the U.S.

    1998 Chevrolet G2500 VAN  5.7 V8 GAS Wiring Diagram1998 Chevrolet G2500 VAN 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Temperature Valve Actuator Motor
  • Heater and A/C Controller
  • 1998 Chevrolet G2500 VAN  6.5 V8 DIESEL Wiring Diagram1998 Chevrolet G2500 VAN 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Vehicle Control Module
  • Vehicle Speed Sensor (VSS)
  • Transmission Fluid Temperature (TFT) Sensor
  • Automatic Transmission
  • Automatic Transmission Fluid Pressure (TFP) Manual Valve Position Switch
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet G2500 VAN AUTOMOBILES

    OEM TSB listings for most Chevrolet G2500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: MAINTENANCE CLEANING OF FUEL INJECTORS - REVISED
    Vehicle: 1998 Chevrolet G2500 VAN 4.3 V6 GAS

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED
    Vehicle: 1998 Chevrolet G2500 VAN 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G2500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G2500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G2500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your Chevrolet G2500 VAN vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find