Chevrolet C3500 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet C3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet C3500 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet C3500 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet C3500 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet C3500 Pickup cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> ACCUMULATOR, REPLACE
Vehicle: 1995 Chevrolet C3500 Pickup 6.5 V8 DIESEL

  • Disconnect battery ground cable.
  • If equipped, remove pressure switch connector and compressor clutch cable.
  • Recover refrigerant from the system.
  • Remove the refrigerant line...

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BRAKE SERVICE PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet C3500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 1997 Chevrolet C3500 Pickup 5.7 V8 GAS

Delco Master Cylinder

When performing the following procedures, refer to Figs. and noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet t...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet C3500 Pickup cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-06 C/K, G & R/V Series w/Diesel Engines -> Normal Service -> Severe Service
Vehicle: 2002 Chevrolet C3500 Pickup HD Chassis CAB 6.5 V8 DIESEL

Normal Service

Repl...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet C3500 Pickup cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> Front, All Except NP8 Axle -> Front, NP8 Axle -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1990 Chevrolet C3500 Pickup 7.4 V8 GAS

Front

Front, All Except NP8 Axle
  • Raise and support vehicle.
  • Remove front differential carrier shield, if used.
  • Reference mark relationship of propeller shaft to front axle and transfer case flange.
  • Remove bolts and retainers from front axle.
  • Remove bolts and retainers from transfer case.
  • Remove propeller shaft. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears or using a tool between yoke and universal joint. If propeller shaft is removed by using such means, injection joints may fracture and lead to premature failure of joint.
  • Compress propeller...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet C3500 Pickup cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1997 Chevrolet C3500 Pickup 7.4 V8 GAS

  • Disconnect battery ground cable.
  • Remove air inlet duct, if required.
  • Disconnect terminal plug and battery lead connections from back of alternator.
  • Remove upper fan shroud mounting bolts and fan shroud.
  • Remove accessory drive belt using suitable 3/8 i...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 1995 Chevrolet C3500 Pickup 6.5 V8 DIESEL

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet C3500 Pickup cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 Chevrolet C3500 Pickup 7.4 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from coolant pump.
  • Remove radiator outlet hose from coolant pump and from vehicle.
  • Reverse procedure...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2001 Chevrolet C3500 Pickup HD Chassis CAB 8.1 V8 GAS

These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

  • Ro...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet C3500 Pickup AUTOMOBILES

Component location diagrams for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1990+.

Torque Converter Clutch Switch Diagram for 1990 Chevrolet C3500 Pickup  7.4 V8 GASTorque Converter Clutch Switch Diagram for 1990 Chevrolet C3500 Pickup 7.4 V8 GAS

Components on diagram:
  • Transmission Converter Clutch
  • Connector C271
  • LH Side of Cowl Wiring Diagram for 1994 Chevrolet C3500 Pickup  7.4 V8 GASLH Side of Cowl Wiring Diagram for 1994 Chevrolet C3500 Pickup 7.4 V8 GAS

    Components on diagram:
  • Connector C-101
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet C3500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet C3500 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S.

    1995 Chevrolet C3500 Pickup  7.4 V8 GAS Wiring Diagram1995 Chevrolet C3500 Pickup 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Left Front Clearance Lamp
  • Right Front Clearance Lamp
  • 2000 Chevrolet C3500 Pickup  5.7 V8 GAS Wiring Diagram2000 Chevrolet C3500 Pickup 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet C3500 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet C3500 Pickup AUTOMOBILES

    OEM TSB listings for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: DRIVELINE CLUNK SHIFTING BETWEEN P-D/P-R/D-R - INFO
    Vehicle: 1989 Chevrolet C3500 Pickup 7.4 V8 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • Document: SPEC TOOL - CS GENERATOR DIAGNOSIS
    Vehicle: 1989 Chevrolet C3500 Pickup 7.4 V8 GAS

    Auto Systems:
  • Tools, Equipment
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet C3500 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet C3500 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet C3500 Pickup SPECIFICATIONS DATA!

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