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Chevrolet C3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet C3500 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet C3500 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet C3500 Pickup cars and light trucks from 1990+
Charging Valve Locations -> Domestic Light Trucks & Vans -> 1994-95
Vehicle: 1994 Chevrolet C3500 Pickup 7.4 V8 GAS
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BRAKE SERVICE PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet C3500 Pickup cars and light trucks from 1990+.
POWER BRAKE UNITS, GENERAL MOTORS -> Delco-Moraine Brake Boosters -> TANDEM DIAPHRAGM TYPE -> Assemble -> BOOSTER SERVICE -> DESCRIPTION -> Disassemble
Vehicle: 1991 Chevrolet C3500 Pickup 7.4 V8 GAS
DESCRIPTION
These units, Figs. and , have a vacuum power chamber that consists of a front and rear shell, a housing divider, front and rear diaphragm and plate assemblies, an hydraulic pushrod and a diaphragm return spring.
The unit operates in much the same manner as the Single Diaphragm unit described above. The diaphragm and plate assemblies use the pressure differential created by engine intake manifold vacuum and atmospheric pressure to assist the hydraulic pushrod.
BOOSTER SERVICE
Disassemble
- Remove boot, silencer, vacuum check valve, grommet and front housing seal Fig. ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet C3500 Pickup cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Escalade, Avalanche & Denali, 1988-03 & C/K Pickup (Except 1999-03 Sierra & Silverado), 1992-06 Blazer, Jimmy, Hummer H2, SSR, Suburban, Yukon XL, Tahoe, Yukon, Bravada Gasoline Engines & 2004-06 Rainier, TrailBlazer & Envoy
Vehicle: 1994 Chevrolet C3500 Pickup 5.7 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet C3500 Pickup cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2002 Chevrolet C3500 Pickup HD Chassis CAB 8.1 V8 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet C3500 Pickup cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1996 Chevrolet C3500 Pickup 5.7 V8 GAS
- Disconnect battery ground cable.
- Disconnect terminal plug and battery lead from rear of alternator.
- Remove accessory drive belt.
- Remove alternator mounting bolts.
- Separate alternator from mounting bracket.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 1991 Chevrolet C3500 Pickup 7.4 V8 GAS
The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet C3500 Pickup cars and light trucks from 1990+
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2000 Chevrolet C3500 Pickup 7.4 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing crossover assembly.
- Remove hose from thermostat housing crossover assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet C3500 Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet C3500 Pickup 6.5 V8 DIESEL
- Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
- Remove drive belt.
- Route b...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet C3500 Pickup AUTOMOBILES
Component location diagrams for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1990+.
Transmission Components Diagram for 1992 Chevrolet C3500 Pickup 5.7 V8 GAS Components on diagram: |
Diagram for 1991 Chevrolet C3500 Pickup 6.2 V8 DIESEL Components on diagram: |
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WIRING DIAGRAMS FOR Chevrolet C3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S.
1996 Chevrolet C3500 Pickup 6.5 V8 DIESEL Wiring Diagram Components on diagram: |
1991 Chevrolet C3500 Pickup 7.4 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet C3500 Pickup AUTOMOBILES
OEM TSB listings for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: INFORMATION ON INTERNAL ENGINE NOISE OR DAMAGE AFTER OIL FILTER REPLACEMENT - REVISED Vehicle: 1998 Chevrolet C3500 Pickup 6.5 V8 DIESEL Symptoms: |
Document: CRUISE CONTROL DIAGN/TOOL - STEPPER MOTOR - S/M REV Vehicle: 1997 Chevrolet C3500 Pickup 7.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet C3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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