Auto Parts Search
1994 Chevrolet C3500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
Compressor Service -> Application Chart -> Trucks & Vans
Vehicle: 1994 Chevrolet C3500 Pickup 6.5 V8 DIESEL
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
Power Brake Units -> Bendix Brake Boosters -> Power Brake Unit Replacement -> Astro & Safari -> C & K Series -> Full Size Except C & K Series
Vehicle: 1994 Chevrolet C3500 Pickup 7.4 V8 GAS
Astro & Safari
For power brake unit replacement procedures, refer to "Delco Moraine Brake Boosters."
Full Size Except C & K Series
Before disconnecting lines from power unit, depress and release brake pedal several times to allow pressure to discharge from accumulator.
- On P30 motor home, raise and support vehicle.
- On all models, remove master cylinder to power brake unit attaching nuts, then position master cylinder aside. Do not disconnect brake lines from master cylinder.
- Disconnect hydraulic lines from power brake unit. Plug all lines and ports to prevent fluid loss and ...
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-95 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1994 Chevrolet C3500 Pickup 5.7 V8 GAS
Light Duty Emissions
Normal Service
Replace every 60,000 miles
Severe Service
Rep...
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> Front, All Except NP8 Axle -> Front, NP8 Axle -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1994 Chevrolet C3500 Pickup 6.5 V8 DIESEL
Front
Front, All Except NP8 Axle
- Raise and support vehicle.
- Remove front differential carrier shield, if used.
- Reference mark relationship of propeller shaft to front axle and transfer case flange.
- Remove bolts and retainers from front axle.
- Remove bolts and retainers from transfer case.
- Remove propeller shaft. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears or using a tool between yoke and universal joint. If propeller shaft is removed by using such means, injection joints may fracture and lead to premature failure of joint.
- Compress propeller...
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1994 Chevrolet C3500 Pickup 5.7 V8 GAS
- Disconnect battery ground cable.
- Remove starter braces or heat shields, if equipped.
- Disconnect starter solenoid electrical connectors.
- Raise and support vehicle.
- Remove at...
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
General Motors Corp./Saturn Trucks -> Reduce Engine Power Indicator Lamp ->
Vehicle: 1994 Chevrolet C3500 Pickup 5.7 V8 GAS
The Reduce Engine Power indicator lamp should light for a approximately 3 seconds when the ignition is turned On as a bulb check. If the warning lamp turns On during vehicle operation, a vehicl...
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Chevrolet C3500 Pickup 6.5 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant pump.
- Remove radiator outlet hose from coolant pump and from vehicle.
- Reverse procedure...
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Chevrolet C3500 Pickup 7.4 V8 GAS
- Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
Component location diagrams for most 1994 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1990+.
A/C Pressure Cycling Switch Diagram for 1994 Chevrolet C3500 Pickup 7.4 V8 GAS Components on diagram: |
Auxiliary A/C & Heater Wiring Diagram for 1994 Chevrolet C3500 Pickup 6.5 V8 DIESEL Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Chevrolet C3500 Pickup cars and light trucks sold in the U.S.
1994 Chevrolet C3500 Pickup 6.5 V8 DIESEL Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
OEM TSB listings for most 1994 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1994 Chevrolet C3500 Pickup 5.7 V8 GAS Auto Systems: |
Document: Bumps or Rust Colored Spots in Paint Due to Rail or Iron Dust Vehicle: 1994 Chevrolet C3500 Pickup 5.7 V8 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1994 Chevrolet C3500 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Chevrolet C3500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 1994 Chevrolet C3500 Pickup SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1994 Chevrolet C3500 Pickup vehicle. |
Access the Complete guide! |