Chevrolet Cavalier REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Cavalier car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet Cavalier vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+

Component Replacement & Adjustment -> Cavalier & Sunfire -> Dash Panel, Replace
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS

  • Remove mounting screw and defroster grille using suitable small flat bladed tool.
  • Remove mounting screws and end caps.
  • Open glove compartment, then remove mounting screws and righthand instrument panel trim panel.
  • Remove mounting screws and instrument panel trim pad,
  • Remove mounting screws and lefthand side air distribution duct by moving to left disconnect from righthand side duct.
  • Move righthand side air distribution duct outlet towards self to release lock tabs.
  • Remove righthand duct through braces.
  • Remove passenger's air bag module.
  • ...

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BRAKE SERVICE PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake (Type 2) -> Caliper Service -> CALIPER ASSEMBLE -> CALIPER DISASSEMBLE -> CALIPER INSTALLATION -> CALIPER REMOVAL
Vehicle: 1993 Chevrolet Cavalier Z24 3.1 V6 GAS

CALIPER REMOVAL
  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Position suitable pliers over inboard pad and housing as shown in Fig. , and squeeze pliers to compress caliper piston.
  • If caliper assembly is being removed for service, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose, as this may damage internal structure of hose. If only shoe and lining assemblie...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Cavalier cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1990 Chevrolet Cavalier 2.2 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 1993 Chevrolet Cavalier Z24 3.1 V6 GAS

  • Raise and support vehicle, then remove tire and wheel assembly.
  • Install a brass drift or a screwdriver to prevent rotor from turning.
  • Remove shaft nut and washer.
  • Remove brake caliper from steering knuckle and suspend caliper assembly.
  • Remove rotor from hub and bearing assembly, then stabilizer shaft or link from control arm.
  • Remove ball joint from steering knuckle.
  • Remove drive axle from transaxle ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2003 Chevrolet Cavalier 2.2 L4 BI-FUEL

  • Disconnect battery ground cable.
  • Disconnect alternator electrical connectors.
  • Rotate tensioner clockwise with suitable wrench and slide belt from alternator pulley.
  • Release tensioner and remove belt, using suit...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Cars -> Active Handling System Warning Lamp ->
Vehicle: 1995 Chevrolet Cavalier 2.2 L4 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. The lamp will also come on as the system is...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Cavalier cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Chevrolet Cavalier 3.1 V6 GAS

Lower

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to radiator.
  • Loosen hose clamp connecting hose to water pump inlet.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Cavalier AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1997 Chevrolet Cavalier LS 2.2 L4 GAS

  • Remove coolant reservoir.
  • Rotate tensioner clockwise with a 15mm wrench ...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Cavalier AUTOMOBILES

Component location diagrams for most Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.

LH Rear Of Engine Compartment Diagram for 1991 Chevrolet Cavalier RS 2.2 L4 GASLH Rear Of Engine Compartment Diagram for 1991 Chevrolet Cavalier RS 2.2 L4 GAS

Components on diagram:
  • Cruise Control Servo
  • Ground G-114
  • RH Front Of Engine Diagram for 1998 Chevrolet Cavalier LS 2.4 L4 GASRH Front Of Engine Diagram for 1998 Chevrolet Cavalier LS 2.4 L4 GAS

    Components on diagram:
  • Generator
  • Canister Purge Solenoid
  • MAP Sensor
  • EGR Solenoid
  • A/C Compressor
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Cavalier PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet Cavalier AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet Cavalier cars and light trucks sold in the U.S.

    1993 Chevrolet Cavalier RS 3.1 V6 GAS Wiring Diagram1993 Chevrolet Cavalier RS 3.1 V6 GAS Wiring Diagram

    Components on diagram:
  • Fuel Tank Unit
  • RH Seat Belt Shoulder Retractor Solenoid
  • RH Seat Belt Lap Retractor Solenoid
  • Seat Belt Switch
  • RH Front Door Handle Switch
  • 2000 Chevrolet Cavalier  2.2 L4 BI-FUEL Wiring Diagram2000 Chevrolet Cavalier 2.2 L4 BI-FUEL Wiring Diagram

    Components on diagram:
  • Turn Signal/Hazard Flasher Module
  • Stop Lamp Switch
  • Right Turn Indicator
  • Left Turn Indicator
  • Turn Signal/Multifunction Switch
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Cavalier WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet Cavalier AUTOMOBILES

    OEM TSB listings for most Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.

    Document: USE RECOMMENDED TIRE MOUNTING LUBRICANT TO PREVENT TIRES FROM SLIPPING ON CHROME WHEELS
    Vehicle: 1998 Chevrolet Cavalier 2.2 L4 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: METRI-PACK - CHECKING CONNECTOR TERMINAL CONTACTS
    Vehicle: 1990 Chevrolet Cavalier Z24 3.1 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet Cavalier TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Cavalier AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet Cavalier SPECIFICATIONS DATA!

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