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2002 Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Caliper Service -> Disassemble -> Replacement
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS
Replacement
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Push piston back into caliper bore using suitable C-clamp, Fig. .
- If caliper assembly is being removed for service, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose since this may damage hose's internal structure. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fittin...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS
- Disconnect negative battery cable.
- Raise and suitably support vehicle.
- Remove tire and wheel assembly.
- Place shop towels underneath outer joint to protect from any sharp edges.
- Insert a drift into caliper and rotor to prevent rotor from turning.
- Remove drive axle nut and washer.
- Remove lower ball joint from steering knuckle. If you remove right axle, turn wheel to left. If you remove left axle, turn wheel to right.
- Disconnect wheel speed sensor harness.
- Disconnect stabilizer link from low...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS
- Disconnect battery ground cable.
- Disconnect alternator electrical connectors.
- Rotate tensioner clockwise with suitable wrench and slide belt from alternator pulley.
- Release tensioner and remove belt, using suit...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 BI-FUEL
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS
Lower
- Disconnect negative battery cable.
- Drain cooling system into a suitable container.
- Reposition outlet hose clamp from cylinder head.
- Remove outlet hose from cylinder head.
- Raise and support vehicle.
- Reposition hose clamp from surge tank pipe.
- Remove radiator outlet hose from surge tank pipe.
- Reposition hose clamp from radiator.
- Remove radia...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 BI-FUEL
- Remove coolant reservoir.
- Rotate tensioner clockwise with a 15mm wrench ...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Cavalier AUTOMOBILES
Component location diagrams for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
Below Left Side Of IP, Near The Steering Column Diagram for 2002 Chevrolet Cavalier 2.2 L4 GAS Components on diagram: |
Generator Diagram for 2002 Chevrolet Cavalier 2.2 L4 BI-FUEL Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Chevrolet Cavalier AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S.
2002 Chevrolet Cavalier 2.2 L4 BI-FUEL Wiring Diagram Components on diagram: |
2002 Chevrolet Cavalier 2.2 L4 BI-FUEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Cavalier AUTOMOBILES
OEM TSB listings for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Cavalier AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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