2002 Chevrolet Cavalier REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Chevrolet Cavalier car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Chevrolet Cavalier vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Caliper Service -> Disassemble -> Replacement
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS

Replacement

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • If caliper assembly is being removed for service, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose since this may damage hose's internal structure. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fittin...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS

  • Disconnect negative battery cable.
  • Raise and suitably support vehicle.
  • Remove tire and wheel assembly.
  • Place shop towels underneath outer joint to protect from any sharp edges.
  • Insert a drift into caliper and rotor to prevent rotor from turning.
  • Remove drive axle nut and washer.
  • Remove lower ball joint from steering knuckle. If you remove right axle, turn wheel to left. If you remove left axle, turn wheel to right.
  • Disconnect wheel speed sensor harness.
  • Disconnect stabilizer link from low...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

Alternator, Replace
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS

  • Disconnect battery ground cable.
  • Disconnect alternator electrical connectors.
  • Rotate tensioner clockwise with suitable wrench and slide belt from alternator pulley.
  • Release tensioner and remove belt, using suit...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 BI-FUEL

This lamp should light when engine coolant level in the radiator drops below a predetermined le...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Chevrolet Cavalier 2.4 L4 GAS

Lower

  • Disconnect negative battery cable.
  • Drain cooling system into a suitable container.
  • Reposition outlet hose clamp from cylinder head.
  • Remove outlet hose from cylinder head.
  • Raise and support vehicle.
  • Reposition hose clamp from surge tank pipe.
  • Remove radiator outlet hose from surge tank pipe.
  • Reposition hose clamp from radiator.
  • Remove radia...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Cavalier AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Cavalier 2.2 L4 BI-FUEL

  • Remove coolant reservoir.
  • Rotate tensioner clockwise with a 15mm wrench ...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Cavalier AUTOMOBILES

Component location diagrams for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.

Below Left Side Of IP, Near The Steering Column Diagram for 2002 Chevrolet Cavalier  2.2 L4 GASBelow Left Side Of IP, Near The Steering Column Diagram for 2002 Chevrolet Cavalier 2.2 L4 GAS

Components on diagram:
  • Cruise Control Release Switch
  • IP Harness
  • Generator Diagram for 2002 Chevrolet Cavalier  2.2 L4 BI-FUELGenerator Diagram for 2002 Chevrolet Cavalier 2.2 L4 BI-FUEL

    Components on diagram:
  • Generator
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Chevrolet Cavalier AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S.

    2002 Chevrolet Cavalier  2.2 L4 BI-FUEL Wiring Diagram2002 Chevrolet Cavalier 2.2 L4 BI-FUEL Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Fog Lamp Relay
  • Fog Lamp Switch
  • 2002 Chevrolet Cavalier  2.2 L4 BI-FUEL Wiring Diagram2002 Chevrolet Cavalier 2.2 L4 BI-FUEL Wiring Diagram

    Components on diagram:
  • Cigar Lighter
  • Accessory Power Outlet
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Cavalier AUTOMOBILES

    OEM TSB listings for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2002 Chevrolet Cavalier 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Cavalier AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Chevrolet Cavalier SPECIFICATIONS DATA!

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