1996 Chevrolet Cavalier REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1996 Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Chevrolet Cavalier car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Cavalier automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1996 Chevrolet Cavalier vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Manual Air Conditioning & Heater System Diagnosis & Testing -> Passenger Cars -> A/C System Diagnosis & Testing -> A/C System Noise -> A/C System Noise Diagnosis -> A/C System Performance Test -> Achieva, Beretta, Corsica, Grand Am & Skylark -> Blower Noise -> Bonneville, LeSabre, LSS, Park Avenue, Regency, 88 & 98 -> Camaro & Firebird w/5.7L Engine -> Caprice, Impala SS & Roadmaster -> Cavalier, Century, Ciera, Cutlass, Cutlass Supreme, Grand Prix, Lumina, Malibu, Monte Carlo, Regal, Sunfire & Camaro & Firebird w/3800 Engine -> Corvette, Metro & Prizm -> Diagnostic Tests -> Functional Test -> Preliminary Checks -> Saturn
Vehicle: 1996 Chevrolet Cavalier LS 2.2 L4 GAS

On models equipped with a Powertrain Control Module (PCM) or Vehicle Control Module (VCM) controlled A/C system, connect a suitable Scan Tool to the Diagnostic Link Connector (DLC), normally located behind the lefthand side of the instrument panel, near the steering column.

Preliminary Checks

  • Check A/C fuses.
  • Check A/C blower operation.
  • On models with cable operated temperature door, move temperature control rapidly through full stroke and back, door should audibly contact stops. Adjust cable as necessary.
  • On all models, check c...

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BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Hydraulic Brake Systems -> Component Service -> Assemble -> Aurora, Bonneville, Corvette, LeSabre, Park Avenue, Riviera, 88 & 98 -> Corvette -> Disassemble -> Except Aurora, Bonneville, Corvette, LeSabre, Park Avenue, Riviera, 88 & 98 -> Master Cylinder Overhaul -> Wheel Cylinder Overhaul
Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS

Master Cylinder Overhaul
Except Aurora, Bonneville, Corvette, LeSabre, Park Avenue, Riviera, 88 & 98
Disassemble

Refer to Figs. and when performing the following procedures.

  • Remove master cylinder from vehicle as follows:
    • Disconnect and plug hydraulic lines.
    • Remove two master cylinder attaching nuts, then the master cylinder.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch, if equipped.
  • On models with compact master cylinder, remove proportioner valve assembly, Fig. ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1996 Chevrolet Cavalier LS 2.2 L4 GAS

  • Raise and support vehicle, then remove tire and wheel assembly.
  • Install a brass drift or a screwdriver to prevent rotor from turning.
  • Remove axle nut and washer.
  • Remove ball joint pinch bolt, then using a suitable pry bar, separate ball joint from knuckle.
  • Remove drive axle from hub and bearing assembly using front hub spindle rem...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Alternator, Replace
Vehicle: 1996 Chevrolet Cavalier LS 2.4 L4 GAS

  • Disconnect electrical connections to alternator, then drive belt.
  • Rem...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

General Motors Corp./Saturn Cars -> Low Washer Fluid Indicator ->
Vehicle: 1996 Chevrolet Cavalier Z24 2.4 L4 GAS

The windshield washer solvent tank has a switch that closes when the wash...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Radiator, Replace
Vehicle: 1996 Chevrolet Cavalier Z24 2.4 L4 GAS

  • Drain and recover engine coolant in a suitable container.
  • Remove hood latch support from mounting plate.
  • Remove both headlamp assemblies.
  • Remove radiator mounts.
  • Raise and support vehicle.
  • Disconnect forward discriminating sensor electrical connector.
  • Remove cooling fan assembly.
  • Remove lower radiator hose from radiator.
  • Remove lower transaxle oil cooler li...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet Cavalier LS 2.2 L4 GAS

  • Remove coolant reservoir.
  • Rotate tensioner clockwise with a 15mm wrench ...

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COMPONENT LOCATION DIAGRAMS FOR 1996 Chevrolet Cavalier AUTOMOBILES

Component location diagrams for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.

Center Of I/P, Ahead Of Console Diagram for 1996 Chevrolet Cavalier LS 2.2 L4 GASCenter Of I/P, Ahead Of Console Diagram for 1996 Chevrolet Cavalier LS 2.2 L4 GAS

Components on diagram:
  • Passenger Compartment Discriminating Sensor
  • HVAC Assembly
  • Dash Wiring Sensor
  • LH Rear Of Transaxle Diagram for 1996 Chevrolet Cavalier LS 2.4 L4 GASLH Rear Of Transaxle Diagram for 1996 Chevrolet Cavalier LS 2.4 L4 GAS

    Components on diagram:
  • Sensor Coolant Temp
  • Connector IDI
  • Sensor Detonation
  • Sensor Lead Oxygen
  • Sensor Vehicle Speed
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1996 Chevrolet Cavalier AUTOMOBILES

    OEM drawn wiring diagrams for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S.

    1996 Chevrolet Cavalier Z24 2.4 L4 GAS Wiring Diagram1996 Chevrolet Cavalier Z24 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Convertible Top Switch
  • Bypass Switch
  • Convertible Top Relay
  • LH Convertible Motor
  • 1996 Chevrolet Cavalier LS 2.4 L4 GAS Wiring Diagram1996 Chevrolet Cavalier LS 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Turn Hazard Switch Assembly
  • RH Turn Indicator
  • LH Turn Indicator
  • Daytime Running Lamps
  • Turn Hazard Flasher
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1996 Chevrolet Cavalier AUTOMOBILES

    OEM TSB listings for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1996 Chevrolet Cavalier AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier SPECIFICATIONS DATA!

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