Auto Parts Search
1996 Chevrolet Cavalier CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES
Manual Air Conditioning & Heater System Diagnosis & Testing -> Passenger Cars -> A/C System Diagnosis & Testing -> A/C System Noise -> A/C System Noise Diagnosis -> A/C System Performance Test -> Achieva, Beretta, Corsica, Grand Am & Skylark -> Blower Noise -> Bonneville, LeSabre, LSS, Park Avenue, Regency, 88 & 98 -> Camaro & Firebird w/5.7L Engine -> Caprice, Impala SS & Roadmaster -> Cavalier, Century, Ciera, Cutlass, Cutlass Supreme, Grand Prix, Lumina, Malibu, Monte Carlo, Regal, Sunfire & Camaro & Firebird w/3800 Engine -> Corvette, Metro & Prizm -> Diagnostic Tests -> Functional Test -> Preliminary Checks -> Saturn
Vehicle: 1996 Chevrolet Cavalier LS 2.2 L4 GAS
On models equipped with a Powertrain Control Module (PCM) or Vehicle Control Module (VCM) controlled A/C system, connect a suitable Scan Tool to the Diagnostic Link Connector (DLC), normally located behind the lefthand side of the instrument panel, near the steering column.
Preliminary Checks
- Check A/C fuses.
- Check A/C blower operation.
- On models with cable operated temperature door, move temperature control rapidly through full stroke and back, door should audibly contact stops. Adjust cable as necessary.
- On all models, check c...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES
Hydraulic Brake Systems -> Component Service -> Assemble -> Aurora, Bonneville, Corvette, LeSabre, Park Avenue, Riviera, 88 & 98 -> Corvette -> Disassemble -> Except Aurora, Bonneville, Corvette, LeSabre, Park Avenue, Riviera, 88 & 98 -> Master Cylinder Overhaul -> Wheel Cylinder Overhaul
Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS
Master Cylinder Overhaul
Except Aurora, Bonneville, Corvette, LeSabre, Park Avenue, Riviera, 88 & 98
Disassemble
Refer to Figs. and when performing the following procedures.
- Remove master cylinder from vehicle as follows:
- Disconnect and plug hydraulic lines.
- Remove two master cylinder attaching nuts, then the master cylinder.
- Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
- Inspect cover and diaphragm. Replace if cut, cracked or deformed.
- Remove fluid level switch, if equipped.
- On models with compact master cylinder, remove proportioner valve assembly, Fig. ...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1996 Chevrolet Cavalier LS 2.2 L4 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Install a brass drift or a screwdriver to prevent rotor from turning.
- Remove axle nut and washer.
- Remove ball joint pinch bolt, then using a suitable pry bar, separate ball joint from knuckle.
- Remove drive axle from hub and bearing assembly using front hub spindle rem...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Chevrolet Cavalier LS 2.4 L4 GAS
- Disconnect electrical connections to alternator, then drive belt.
- Rem...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES
General Motors Corp./Saturn Cars -> Low Washer Fluid Indicator ->
Vehicle: 1996 Chevrolet Cavalier Z24 2.4 L4 GAS
The windshield washer solvent tank has a switch that closes when the wash...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Chevrolet Cavalier Z24 2.4 L4 GAS
- Drain and recover engine coolant in a suitable container.
- Remove hood latch support from mounting plate.
- Remove both headlamp assemblies.
- Remove radiator mounts.
- Raise and support vehicle.
- Disconnect forward discriminating sensor electrical connector.
- Remove cooling fan assembly.
- Remove lower radiator hose from radiator.
- Remove lower transaxle oil cooler li...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Chevrolet Cavalier AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet Cavalier LS 2.2 L4 GAS
- Remove coolant reservoir.
- Rotate tensioner clockwise with a 15mm wrench ...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 1996 Chevrolet Cavalier AUTOMOBILES
Component location diagrams for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1990+.
Center Of I/P, Ahead Of Console Diagram for 1996 Chevrolet Cavalier LS 2.2 L4 GAS Components on diagram: |
LH Rear Of Transaxle Diagram for 1996 Chevrolet Cavalier LS 2.4 L4 GAS Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 1996 Chevrolet Cavalier AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S.
1996 Chevrolet Cavalier Z24 2.4 L4 GAS Wiring Diagram Components on diagram: |
1996 Chevrolet Cavalier LS 2.4 L4 GAS Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 1996 Chevrolet Cavalier AUTOMOBILES
OEM TSB listings for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1996 Chevrolet Cavalier 2.2 L4 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1996 Chevrolet Cavalier AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Chevrolet Cavalier cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet Cavalier SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1996 Chevrolet Cavalier vehicle. |
Access the Complete guide! |