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Chevrolet Silverado 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet Silverado 1500 car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Silverado 1500 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet Silverado 1500 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet Silverado 1500 cars and light trucks from 1990+
General Service Domestic Vehicles -> 2001-02 -> Refrigerant Recovery
Vehicle: 2002 Chevrolet Silverado 1500 4.8 V8 GAS
R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.
R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.
The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.
When using a recovery or recycling station...
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BRAKE SERVICE PROCEDURES FOR Chevrolet Silverado 1500 AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet Silverado 1500 cars and light trucks from 1990+.
Disc Brakes -> Delco Dual Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2008 Chevrolet Silverado 1500 LT 4.8 V8 GAS
Removal
- Siphon 2/3 of the brake fluid from master cylinder.
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Compress caliper pistons until they bottom in bores using suitable clamp, Fig. .
- Disconnect brake hose at caliper by removing inlet fitting bolt.
- Remove mounting bolts and caliper.
Inspection
Should it become required to remove the caliper for installation of new components, clean components in denatured alcohol, wipe dry using lint-free cloths. Blow out drilled passages and holes using compressed air. Inspect dust boots for punctures or tears. If punctures or tears are...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet Silverado 1500 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 1500 cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2006 Chevrolet Silverado 1500 LT 4.8 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
Engines Less Fuel Pressure ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet Silverado 1500 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet Silverado 1500 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2007 Chevrolet Silverado 1500 WT 5.3 V8 FLEX
- Raise and support vehicle.
- Remove wheel and tire assembly.
- Remove drive axle center cap, if equipped.
- Insert a drift or large screwdriver through brake caliper into one of the brake rotor vanes in order to prevent drive axle wheel drive shaft from turning.
- Remove nut and washer from hub. Do not reuse nut. A new nut must be used when installing wheel drive shaft.
- Using axle remover tool No. J 45859 or equivalent, press wheel drive shaft from hub.
- Remove bolts securing wheel drive s...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet Silverado 1500 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet Silverado 1500 cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> Tire Pressure Indicator Sensor (Clamp Style) -> Tire Pressure Indicator Sensor (Snap In Style)
Vehicle: 2006 Chevrolet Silverado 1500 WT 5.3 V8 FLEX
Tire Pressure Indicator Sensor (Clamp Style)
Each tire pressure sensor has an internal power supply which has a service life of 10 years.
Removal
- Loosen the lug nuts.
- Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
- Prior to dismounting the tire from the wheel, note the following precautions:
- Position the bead breaking fixture 90° from the valve stem when separating the tire bead from the wheel.
- Place the mounting and dismounting head so that the tire iron or pry bar can be inserted slightly clockwise of the sensor body when prying the tire bea...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet Silverado 1500 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet Silverado 1500 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 Chevrolet Silverado 1500 Classic Hybrid 5.3 V8 ELECTRIC/GAS
- Disconnect battery ground cable.
- Remove intake manifold sight shield.
- Remove accessory drive belt.
- Disconnect engine harness electrical connector from alternator.
- Reposition alternator battery jumper cable boot.
- Remove alternator battery jumper cable nut from al...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet Silverado 1500 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 1500 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2007 Chevrolet Silverado 1500 LTZ 5.3 V8 FLEX
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet Silverado 1500 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet Silverado 1500 cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Trucks -> Check Engine Oil Level ->
Vehicle: 2009 Chevrolet Silverado 1500 WT 5.3 V8 FLEX
This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet Silverado 1500 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet Silverado 1500 cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Chevrolet Silverado 1500 5.3 V8 FLEX
Lower
- Drain cooling system into a suitable container.
- Separate mass airflow (MAF)/intake air temperature (IAT) sensor assembly and air inlet tube by loosening hose clamp.
- Disconnect radiator inlet hose clip from air cleaner outlet duct.
- Remove air cleaner outlet duct.
- Reposition radiator outlet hose clamp at radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to install.
Upper
- D...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet Silverado 1500 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet Silverado 1500 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2007 Chevrolet Silverado 1500 Classic LS 4.3 V6 GAS
- Remove air cleaner outlet duct.
- Rotate tensioner clockwise to release belt tension using breaker bar with hex-head socket, then remove belt.
- Clean and inspect belt surfaces of all pulleys.
- Route belt over...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet Silverado 1500 AUTOMOBILES
Component location diagrams for most Chevrolet Silverado 1500 cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Diagram for 2007 Chevrolet Silverado 1500 Classic LT 5.3 V8 GASComponents on diagram: |
 Behind Instrument Panel Diagram for 2007 Chevrolet Silverado 1500 LT 5.3 V8 FLEXComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet Silverado 1500 AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet Silverado 1500 cars and light trucks sold in the U.S.
 2003 Chevrolet Silverado 1500 4.3 V6 GAS Wiring DiagramComponents on diagram: |
 2004 Chevrolet Silverado 1500 5.3 V8 FLEX Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet Silverado 1500 AUTOMOBILES
OEM TSB listings for most Chevrolet Silverado 1500 cars and light trucks sold in the U.S. from 1985+.
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Document: WARRANTY - CUSTOMER CONCERN NOT DUPLICATED / VERIFIED LABOR OPERATIONS - REVISED Vehicle: 2003 Chevrolet Silverado 1500 4.3 V6 GAS Auto Systems: |
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Document: 20" WHEELS AVAILABLE THROUGH GM ACCESSORIES - REVISED Vehicle: 2002 Chevrolet Silverado 1500 4.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet Silverado 1500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet Silverado 1500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet Silverado 1500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet Silverado 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet Silverado 1500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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