Chevrolet C2500 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet C2500 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet C2500 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet C2500 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet C2500 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet C2500 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet C2500 Pickup cars and light trucks from 1990+

Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
Vehicle: 1999 Chevrolet C2500 Pickup 6.5 V8 DIESEL

Passenger Cars

Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:

  • Ensure all disconnected SRS electrical connectors are securely connected and routed.
  • Install all removed fuses in proper locations.
  • From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
  • On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
  • On Prizm models, warning lamp should light for six seconds,...

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BRAKE SERVICE PROCEDURES FOR Chevrolet C2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet C2500 Pickup cars and light trucks from 1990+.

DISC BRAKES, GENERAL MOTORS -> General Information -> TROUBLESHOOTING -> BRAKE RATTLE -> BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING -> CALIPER BRAKE FLUID LEAK -> EXCESSIVE PEDAL EFFORT -> EXCESSIVE PEDAL TRAVEL -> HEAVY BRAKE DRAG -> NO BRAKING EFFECT WHEN BRAKE PEDAL IS DEPRESSED -> PULL, UNEVEN OR GRABBING BRAKES -> REAR BRAKES LOCKING ON APPLICATION
Vehicle: 1990 Chevrolet C2500 Pickup 5.0 V8 GAS

EXCESSIVE PEDAL TRAVEL

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

EXCESSIVE PEDAL EFFORT

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet C2500 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet C2500 Pickup cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1998 Chevrolet C2500 Pickup 5.7 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

Engines Less Fuel Pressure ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet C2500 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet C2500 Pickup cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> Front, All Except NP8 Axle -> Front, NP8 Axle -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1998 Chevrolet C2500 Pickup 6.5 V8 DIESEL

Front

Front, All Except NP8 Axle
  • Raise and support vehicle.
  • Remove front differential carrier shield, if used.
  • Reference mark relationship of propeller shaft to front axle and transfer case flange.
  • Remove bolts and retainers from front axle.
  • Remove bolts and retainers from transfer case.
  • Remove propeller shaft. When removing propeller shaft, do not attempt to remove shaft by pounding on yoke ears or using a tool between yoke and universal joint. If propeller shaft is removed by using such means, injection joints may fracture and lead to premature failure of joint.
  • Compress propeller...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet C2500 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet C2500 Pickup cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1992 Chevrolet C2500 Pickup 5.7 V8 GAS

  • Disconnect battery ground cable.
  • Disconnect terminal plug and battery lead from rear of alternator.
  • Remove accessory drive belt.
  • Remove alternator mounting bolts.
  • Separate alternator from mounting bracket.
  • Rem...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet C2500 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet C2500 Pickup cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Diesel Electronic Control System
Vehicle: 1993 Chevrolet C2500 Pickup 6.2 V8 DIESEL

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet C2500 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet C2500 Pickup cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1995 Chevrolet C2500 Pickup 7.4 V8 GAS

  • Drain coolant from radiator into a suitable container.
  • Remove upper fan shroud bolts and upper fan shroud.
  • Remove upper insulators and brackets.
  • Remove upper and lower radiator hoses.
  • Disconnect and plug transmission fluid cooler lines.
  • Disconnect and plug engine oil cooler lines.
  • Remove lower fan shroud r...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet C2500 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet C2500 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1995 Chevrolet C2500 Pickup 6.5 V8 DIESEL

  • Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
  • Remove drive belt.
  • Route b...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet C2500 Pickup AUTOMOBILES

Component location diagrams for most Chevrolet C2500 Pickup cars and light trucks sold in the U.S. from 1990+.

Water In Fuel Sensor Diagram for 1990 Chevrolet C2500 Pickup  5.7 V8 GASWater In Fuel Sensor Diagram for 1990 Chevrolet C2500 Pickup 5.7 V8 GAS

Components on diagram:
  • Water-In-Fuel Sensor
  • Fuel Heater
  • Connector C126
  • Connector C127
  • Fuel Filter Assembly
  • Rear Wheel Anti-Lock Module Diagram for 1991 Chevrolet C2500 Pickup  4.3 V6 GASRear Wheel Anti-Lock Module Diagram for 1991 Chevrolet C2500 Pickup 4.3 V6 GAS

    Components on diagram:
  • Rear Wheel Anti-Lock Brake Module
  • Isolation Dump Valve
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet C2500 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet C2500 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet C2500 Pickup cars and light trucks sold in the U.S.

    1996 Chevrolet C2500 Pickup  6.5 V8 DIESEL Wiring Diagram1996 Chevrolet C2500 Pickup 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Transfer Case Select Switch
  • Data Link Connector
  • 1997 Chevrolet C2500 Pickup  6.5 V8 DIESEL Wiring Diagram1997 Chevrolet C2500 Pickup 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Battery
  • Headlamp Switch
  • Headlamp and Panel Dimmer Switch
  • Aux PWR Fuse
  • Park Lps Fuse
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet C2500 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet C2500 Pickup AUTOMOBILES

    OEM TSB listings for most Chevrolet C2500 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: OUT-OF-WARRANTY PARTS FOR ENGINEERING ANALYSIS
    Vehicle: 1999 Chevrolet C2500 Pickup 7.4 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: TIRE SIDEWALL DAMAGE
    Vehicle: 1998 Chevrolet C2500 Pickup 6.5 V8 DIESEL

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet C2500 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet C2500 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet C2500 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet C2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet C2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet C2500 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet C2500 Pickup SPECIFICATIONS DATA!

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