Chevrolet G30 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet G30 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G30 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G30 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet G30 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+

General Service Domestic Vehicles -> 1994-95 -> Precautions -> Cleanliness -> General Service -> Product Compatibility -> R-12 Systems -> R-134a Systems -> Safety
Vehicle: 1995 Chevrolet G30 VAN 5.7 V8 GAS

Product Compatibility

Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.

Safety
R-12 Systems

The Freon refrigerant used in car air conditioners is also known as R-12. It is colorless and odorless both as a gas and a liquid. Since it boils (vaporizes) at -21.7°F, it will usually be in a vapor state when being handled in a repair shop. But if a portion of the liquid coolant should come in contact with the hands or face, note that its temperature momentarily will be at least...

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BRAKE SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Troubleshooting
Vehicle: 1996 Chevrolet G30 VAN 5.7 V8 GAS

Refer to "Wirin... "

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.5L Diesel Engine
Vehicle: 1995 Chevrolet G30 VAN Sportvan 6.5 V8 DIESEL

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.

On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1995 Chevrolet G30 VAN Sportvan 7.4 V8 GAS

One Piece Driveshaft
  • Raise and support vehicle.
  • Mark rear universal joint to drive shaft flange.
  • Remove retaining bolts and clamps.
  • Remove propeller shaft from pinion drive flange.
  • Remove propeller shaft from transmission/transfer case.
  • Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
  • Reverse procedure to install, noting the following:
    • Align reference marks made during removal.
    • Torque yoke retainer bolts to 18 ft. lbs.
Two Piece Driveshaft
  • Raise and support vehicle.
  • Suppor...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1996 Chevrolet G30 VAN Sportvan 5.7 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter to engine brace and heat shields, if equipped.
  • Remove starter motor mounting bolts and lower ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 1996 Chevrolet G30 VAN 4.3 V6 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Chevrolet G30 VAN 4.3 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from coolant pump.
  • Remove radiator outlet hose from coolant pump and from vehicle.
  • Reverse procedure...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet G30 VAN Express 5.7 V8 GAS

These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

  • Rotate tensioner counterclockwise using suitable 1/2 inch break...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES

Component location diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

Steering Column Components Diagram for 1992 Chevrolet G30 VAN  6.2 V8 DIESELSteering Column Components Diagram for 1992 Chevrolet G30 VAN 6.2 V8 DIESEL

Components on diagram:
  • Horn Relay
  • Hazard Flasher
  • Turn Signal Flasher
  • Audio Alarm Module
  • Parking Brake Warning Switch
  • C-3 System Components Diagram for 1991 Chevrolet G30 VAN Sportvan 5.7 V8 GASC-3 System Components Diagram for 1991 Chevrolet G30 VAN Sportvan 5.7 V8 GAS

    Components on diagram:
  • Vehicle Speed Sensor
  • Oxygen Sensor
  • MAP Sensor
  • Knock Sensor
  • Fuel Pump Relay
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S.

    1988 Chevrolet G30 VAN Sportvan 5.7 V8 GAS Wiring Diagram1988 Chevrolet G30 VAN Sportvan 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Left Front Speaker
  • Right Rear Speaker
  • Right Front Speaker
  • Left Rear Speaker
  • Antenna
  • 1994 Chevrolet G30 VAN Sportvan 7.4 V8 GAS Wiring Diagram1994 Chevrolet G30 VAN Sportvan 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Blower Motor Resistor
  • Blower Switch
  • Blower Motor
  • High Blower Relay
  • Selector Control
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet G30 VAN AUTOMOBILES

    OEM TSB listings for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: WARRANTY - CLAIM PROCESSING CHANGES
    Vehicle: 1990 Chevrolet G30 VAN 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: THM 440-T4/4T60 OR 700-R4/4L60 - INOP TORQ CONVERTER
    Vehicle: 1986 Chevrolet G30 VAN Sportvan 6.2 V8 DIESEL

    Symptoms:
  • Inoperative, No Response
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G30 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1974 Chevrolet G30 Van Wiper Blade, Front, Passenger Side, Rear, 16 in. length; Includes universal plastic adapters and easy to follow installation instructions; This wiper blade provides improved wiping capabilities in rain and freezing weather, long lasting durability, an easy to service design using a rubber insert that requires no special tools or high cost items to replace, and a clean appearance from inside the vehicle with the wiper profile neatly conforming to the base of the windshield; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $4.01

    Click here to view more details1974 Chevrolet G30 Van Turn Signal Switch, Also controls hazard warning; A high quality, OE replacement turn signal switch; With 2 years limited TrustBuilt warranty..

    Source: Auto Body Parts Store

    $45.37

    Click here to view more details2014 Chevrolet Pickup Silverado 25-3500 CCI Grille Overlay, CCI Grille Overlay; 1 Piece; Chrome Finish; ABS, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $132.50

    Click here to view more details1993 Ford F-250 Pickup V8, 5.8 L, 351 CID Rebuilt Engine, Windsor, HO, dipstick in block, Non Roller cam., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,446.00

    Click here to view more details1996 Chevrolet G30 VAN Used Radiator Assembly, 6.5, AUTO, RWD 8-395 (6.5L, DIESEL), **COND C**, Average.

    Source: Used Auto Parts Store

    $105.00

    Click here to view more details1992 Chevrolet G30 VAN Used Hood, White, BASE, Very Good.

    Source: Used Auto Parts Store

    $91.00
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