Chevrolet G30 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet G30 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G30 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G30 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet G30 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+

General Service Domestic Vehicles -> 1994-95 -> Leak Test -> Electronic Leak Detectors -> Flame-Type (Halide) Leak Detectors -> Fluid Leak Detectors
Vehicle: 1995 Chevrolet G30 VAN 6.5 V8 DIESEL

Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

R-12 leak detectors will not detect R-134a leaks.

For R-134a system an electronic type leak detecto...

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BRAKE SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 1994 Chevrolet G30 VAN Sportvan 6.5 V8 DIESEL

Master Cylinder

  • On models with manual brake system, disconnect master cylinder pushrod from brake pedal.
  • On all models, disconnect all wire connector...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1995 Chevrolet G30 VAN 5.7 V8 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1995 Chevrolet G30 VAN 5.7 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

Alternator, Replace -> Auxiliary -> Single Alternator
Vehicle: 1997 Chevrolet G30 VAN Express 6.5 V8 DIESEL

Single Alternator

  • Disconnect battery ground cable.
  • Remove coolant reservoir and air cleaner.
  • Remove upper fan shroud.
  • Remove drive belt, using suitable removal tool.
  • Remove heater hose pipe from alternator and oil fill tubes from support bracket.
  • Remove alternator mounting bolts, then alternator from vehicle.
  • Disconnect electrical connectors.
  • Reverse procedure to install, noting the following:
    • Torque front alternator mounting bolt to 37 f...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Water In Fuel Or Drain Fuel Filter Warning Lamp -> Diesel Engine
Vehicle: 1996 Chevrolet G30 VAN 6.5 V8 DIESEL

The Water In Fuel indicator should light when excessive water has entered the fuel system. As the fuel filter becomes plugged, a low pressure sensor activates the lamp. The lamp should light during engine starting as a bulb inspection. Once the engine has started, the lamp should go off. If the lamp is lit intermittently, drain fuel filter. If lamp remains lit, drain fuel filter. If the lamp still remains on after fuel filter has been drained, replace fuel filter. If lamp is lit dur...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1996 Chevrolet G30 VAN 4.3 V6 GAS

  • Drain coolant from radiator into a suitable container.
  • Remove upper fan shroud bolts and upper fan shroud.
  • Remove upper insulators and brackets.
  • Remove upper and lower radiator hoses.
  • Disconnect and plug transmission fluid cooler lines.
  • Disconnect and plug engine oil cooler lines.
  • Remove lower fan shroud r...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1993 Chevrolet G30 VAN Sportvan 5.7 V8 GAS

  • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES

Component location diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

Fuse Panel & I/P Wiring Diagram for 1995 Chevrolet G30 VAN Sportvan 7.4 V8 GASFuse Panel & I/P Wiring Diagram for 1995 Chevrolet G30 VAN Sportvan 7.4 V8 GAS

Components on diagram:
  • Vehicle Speed Sensor Buffer
  • Horn Relay
  • Light Switch
  • Fuse Block
  • Hazard Lamp Flasher
  • RH Side Of Engine Diagram for 1996 Chevrolet G30 VAN  6.5 V8 DIESELRH Side Of Engine Diagram for 1996 Chevrolet G30 VAN 6.5 V8 DIESEL

    Components on diagram:
  • Starter Solenoid
  • Generator
  • Ambient Air Temperature Sensor
  • Glow Plugs
  • Fuel Solenoid Driver
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S.

    1990 Chevrolet G30 VAN  4.3 V6 GAS Wiring Diagram1990 Chevrolet G30 VAN 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Left Front Speaker
  • Right Front Speaker
  • Antenna
  • 1986 Chevrolet G30 VAN Sportvan 5.7 V8 GAS Wiring Diagram1986 Chevrolet G30 VAN Sportvan 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Exhaust Gas Recirculation Valve
  • EGR Solenoid
  • ESC Knock Sensor
  • Electronic Spark Control Module
  • Fuse Panel
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    TECHNICAL SERVICE BULLETINS FOR Chevrolet G30 VAN AUTOMOBILES

    OEM TSB listings for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: WINDSHIELD WIPER PERFORMANCE, CLEANING INSTRUCTIONS AND MAINTENANCE
    Vehicle: 1989 Chevrolet G30 VAN Sportvan 7.4 V8 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: BATTERY PARASITIC DRAIN
    Vehicle: 1985 Chevrolet G30 VAN 5.7 V8 GAS

    Auto Systems:
  • Starting, Charging, Battery
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G30 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1971 Chevrolet G30 Van Alternator, 55 amps, single V-type pulley, external fan, externally regulated; Replaces OE Delco unit; Re-engineered and remanufactured to exacting standards for unsurpassed dependability; Constructed with the extensive remanufacturing process that includes total core disassembly, extensive component replacement and rigorous three-phase testing that ensures to deliver performance that can be depended on; Features a returned core alternator that is thoroughly stripped down to base components and durable parts are cleaned, machined and tested to precise standards; Offers new components including brushes, bushings, springs, contacts; Assembled with re-claimed durable parts and tested again to ensure proper function; Lubricated with aerospace-grade grease to ensure long-life under grueling conditions; Comes with a complimentary 24/7 Quality-Built (QB) Roadside Assistance Program (RAP) which includes a jump-start or tow for 1 year from the date of purchase limited to 3 events per year and a maximum reimbursement of $60 each event; The RAP is available anywhere in the U.S., Canada, and Puerto Rico for passenger vehicles, vans, and light trucks, and operates on a reimbursement basis where customers are required to pay the service provider at the time the service is rendered and submit the corresponding receipt to QB for reimbursement..

    Source: Auto Body Parts Store

    $32.18

    Click here to view more details1974 Chevrolet G30 Van Antenna, 3-section mast; Top or side mount; A high quality antenna; May require modification or other adjustment to your vehicle upon installation; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $13.08

    Click here to view more details2009 Chevrolet Trailblazer Driver Side Head Light Assembly, Driver Side Head Light Assembly; With Grille Notch; [Except 2006-2009 LT Model], , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $107.50

    Click here to view more details about 1995 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine1995 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine, FWD, non turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,558.00

    Click here to view more details1993 Chevrolet G30 VAN Used Condenser Assembly, 5.7, COL, RWD exc. 30 HD; exc. 8-454, Very Good.

    Source: Used Auto Parts Store

    $89.00

    Click here to view more details1985 Chevrolet G30 VAN Used Parking Lamp, Passenger Side, R, Side Marker; (fender mtd), Very Good.

    Source: Used Auto Parts Store

    $76.00
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