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Chevrolet G30 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G30 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G30 VAN automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet G30 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+

    Manual Air Conditioning & Heater System Diagnosis & Testing -> Light Duty Trucks & Vans -> A/C SYSTEM DIAGNOSIS & TESTING -> 1992 LUMINA APV, SILHOUETTE & TRANS SPORT -> 1993 LUMINA APV, SILHOUETTE & TRANS SPORT -> 3.1L Engine Less Rear A/C -> 3800 Engine & 3.1L Engine w/Rear A/C -> ASTRO/SAFARI, C, G, K & P SERIES; S & T SERIES w/2.8L & 4.3L ENGINES -> S SERIES w/2.5L ENGINE -> TRACKER
    Vehicle: 1992 Chevrolet G30 VAN 6.2 V8 DIESEL

    ASTRO/SAFARI, C, G, K & P SERIES; S & T SERIES w/2.8L & 4.3L ENGINES

    Refer to Fig. , for A/C system performance diagnosis.

    S SERIES w/2.5L ENGINE

    Refer to Fig. , for A/C system performance diagnosis.

    TRACKER

    Refer to Fig. , for A/C system performance diagnosis.

    1992 LUMINA APV, SILHOUETTE & TRANS SPORT

    3.1L Engine Less Rear A/C

    Refe...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

    Disc Brakes -> Bendix Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
    Vehicle: 1992 Chevrolet G30 VAN 6.2 V8 DIESEL

    Brake Lines & Linings

    Remove one of the front wheels and inspect the brake disc, caliper and linings.

    Do not allow any oil or grease on the linings. It is recommended that all linings be replaced in sets when worn or damaged.

    If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

    Brake Roughness

    The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickne...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
    Vehicle: 1994 Chevrolet G30 VAN 5.7 V8 GAS

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
    Vehicle: 1991 Chevrolet G30 VAN Sportvan 5.7 V8 GAS

    One Piece Driveshaft
    • Raise and support vehicle.
    • Mark rear universal joint to drive shaft flange.
    • Remove retaining bolts and clamps.
    • Remove propeller shaft from pinion drive flange.
    • Remove propeller shaft from transmission/transfer case.
    • Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
    • Reverse procedure to install, noting the following:
      • Align reference marks made during removal.
      • Torque yoke retainer bolts to 18 ft. lbs.
    Two Piece Driveshaft
    • Raise and support vehicle.
    • Suppor...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 1992 Chevrolet G30 VAN Sportvan 6.2 V8 DIESEL

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove starter to engine brace and heat shields, if equipped.
    • Remove starter motor mounting bolts and lower ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
    Vehicle: 1991 Chevrolet G30 VAN 4.3 V6 GAS

    This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 1996 Chevrolet G30 VAN 4.3 V6 GAS

    • Drain coolant from radiator into a suitable container.
    • Remove upper fan shroud bolts and upper fan shroud.
    • Remove upper insulators and brackets.
    • Remove upper and lower radiator hoses.
    • Disconnect and plug transmission fluid cooler lines.
    • Disconnect and plug engine oil cooler lines.
    • Remove lower fan shroud r...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1996 Chevrolet G30 VAN Sportvan 6.5 V8 DIESEL

    • Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
    • Remove drive belt.
    • Route b...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES

    Component location diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

    Steering Column Components Diagram for 1992 Chevrolet G30 VAN Sportvan 6.2 V8 DIESELSteering Column Components Diagram for 1992 Chevrolet G30 VAN Sportvan 6.2 V8 DIESEL

    Components on diagram:
  • Horn Relay
  • Hazard Flasher
  • Turn Signal Flasher
  • Audio Alarm Module
  • Parking Brake Warning Switch
  • Fuel Filter   Diagram for 1989 Chevrolet G30 VAN  7.4 V8 GASFuel Filter Diagram for 1989 Chevrolet G30 VAN 7.4 V8 GAS

    Components on diagram:
  • Fuel Filter
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S.

    1995 Chevrolet G30 VAN  6.5 V8 DIESEL Wiring Diagram1995 Chevrolet G30 VAN 6.5 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Power Mirror Control Switch
  • Up Down Motor
  • 1994 Chevrolet G30 VAN Sportvan 7.4 V8 GAS Wiring Diagram1994 Chevrolet G30 VAN Sportvan 7.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Blower Motor Resistor
  • Blower Switch
  • Blower Motor
  • High Blower Relay
  • Selector Control
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet G30 VAN AUTOMOBILES

    OEM TSB listings for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: LABOR TIME GUIDE - REQUEST FOR REVIEW UPDATES
    Vehicle: 1991 Chevrolet G30 VAN 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: WARRANTY ADMIN - OPERATING PROCEDURES
    Vehicle: 1995 Chevrolet G30 VAN 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G30 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1974 Chevrolet G30 Van Windshield Hardware, Rear1974 Chevrolet G30 Van Windshield Hardware, Rear, With joint clamp; A high quality, direct fit OE replacement windshield molding lockstrip..

    Source: Auto Body Parts Store

    $26.29

    Click here to view more details1974 Chevrolet G30 Van Headlight, Driver Or Passenger Side, Bulbs included; Sealed beam and halogen type; Round; DOT and SAE approved; A high quality, OE replacement headlight assembly; With 1-year limited TruckEFX warranty..

    Source: Auto Body Parts Store

    $22.43

    Click here to view more details2008 Chevrolet Malibu Aftermarket Wheel Covers, AFTERMARKET WHEEL COVERS, 15 INCH, SILVER ABS SPLIT5 STAR5 LUG COVERBOLT ON APPLICATION, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $25.45

    Click here to view more details2003 Chevrolet Monte Carlo LS V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $1,754.00

    Click here to view more details1987 Chevrolet G30 VAN Used Air Injection Pump, 5.7, AUTO, RWD 8-350 (5.7L), EFI, Very Good.

    Source: Used Auto Parts Store

    $93.00

    Click here to view more details1992 Chevrolet G30 VAN Used Distributor, 8-350 (5.7L), Very Good.

    Source: Used Auto Parts Store

    $70.00
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