Chevrolet G30 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Chevrolet G30 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G30 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G30 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet G30 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> EXPANSION TUBE (ORIFICE), REPLACE -> FRONT UNIT
Vehicle: 1992 Chevrolet G30 VAN 7.4 V8 GAS

FRONT UNIT

  • Recover refrigerant from A/C system.
  • Loosen nut at liquid line to evaporator inlet pipe connection. Carefully remove tube, using needle nose pliers or other suitable tool. If expansion tube is seized in its receptacle, remove impacted residue as completely as possible. Using a suitable heat gun, or equivalent (hair dryer), apply heat to area 1/4 inches from inlet pi...

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BRAKE SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Troubleshooting
Vehicle: 1994 Chevrolet G30 VAN 6.5 V8 DIESEL

Refer to "Wirin... "

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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.5L Diesel Engine
Vehicle: 1994 Chevrolet G30 VAN Sportvan 6.5 V8 DIESEL

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.

On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1993 Chevrolet G30 VAN Sportvan 5.7 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1995 Chevrolet G30 VAN 7.4 V8 GAS

  • Disconnect battery ground cable.
  • Disconnect terminal plug and battery lead from rear of alternator.
  • Remove accessory drive belt.
  • Remove alternator mounting bolts.
  • Separate alternator from mounting bracket.
  • Rem...

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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Trucks -> Low Coolant Lamp ->
Vehicle: 1992 Chevrolet G30 VAN Sportvan 5.7 V8 GAS

This lamp should light when engine coolant level in the radiator drops below a predetermined le...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1990 Chevrolet G30 VAN 5.7 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition hose clamp at heater core.
  • Remove inlet heater hose from heater core.
  • Reposition hose clamp at thermostat housing.
  • Remove inlet heater hose from thermostat housing.
  • Remove hose from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1993 Chevrolet G30 VAN 6.2 V8 DIESEL

  • Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
  • Remove drive belt.
  • Route b...

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COMPONENT LOCATION DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES

Component location diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

RH Side Of Engine Diagram for 1996 Chevrolet G30 VAN  6.5 V8 DIESELRH Side Of Engine Diagram for 1996 Chevrolet G30 VAN 6.5 V8 DIESEL

Components on diagram:
  • Starter Solenoid
  • Generator
  • Ambient Air Temperature Sensor
  • Glow Plugs
  • Fuel Solenoid Driver
  • Behind RH Side Of I/P Diagram for 1997 Chevrolet G30 VAN Express 7.4 V8 GASBehind RH Side Of I/P Diagram for 1997 Chevrolet G30 VAN Express 7.4 V8 GAS

    Components on diagram:
  • Fuel Sender Buffer Module
  • Temperature Valve Actuator Motor
  • Inner and Outer Mode Valve Actuator
  • Connector C-216
  • Inflatable Restraint Diagnostic Module
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S.

    1993 Chevrolet G30 VAN  4.3 V6 GAS Wiring Diagram1993 Chevrolet G30 VAN 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • LH Side Marker Lamp
  • RH Side Marker Lamp
  • Hazard Flasher
  • Stoplamp Switch
  • LH Park And Turn Signal Lamp
  • 1995 Chevrolet G30 VAN  4.3 V6 GAS Wiring Diagram1995 Chevrolet G30 VAN 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • LH/RH Discriminating Sensor
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet G30 VAN AUTOMOBILES

    OEM TSB listings for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: SERVICE ALERT: CONCERNS WITH AFTERMARKET FUSES IN GM VEHICLES
    Vehicle: 1996 Chevrolet G30 VAN Express 6.5 V8 DIESEL

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: INFORMATION ON 2-3 UPSHIFT OR 3-2 DOWNSHIFT CLUNK NOISE 4L60E OR 4L65E - REVISED
    Vehicle: 1995 Chevrolet G30 VAN Sportvan 5.7 V8 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G30 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1974 Chevrolet G30 Van Headlight, Driver Or Passenger Side, Bulbs included; Sealed beam and halogen type; Round; DOT and SAE approved; A high quality, OE replacement headlight assembly; With 1-year limited TruckEFX warranty..

    Source: Auto Body Parts Store

    $22.43

    Click here to view more details1974 Chevrolet G30 Van Turn Signal Switch, Also controls hazard warning; A high quality, OE replacement turn signal switch; With 2 years limited TrustBuilt warranty..

    Source: Auto Body Parts Store

    $45.37

    Click here to view more details about 2009 Chevrolet Pickup Silverado 20" x 8.5" Alloy Wheel2009 Chevrolet Pickup Silverado 20" x 8.5" Alloy Wheel, Alloy Wheel; 20 X 8.5; 22MM Offset; 5 Spokes; 6 Lug; 5.5 Inch BP; All Painted Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $204.50

    Click here to view more details1993 Ford Mustang LX L4, 2.3 L, 140 CID Rebuilt Engine, FI, Ranger, roller rockers, dual plug head, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,661.00

    Click here to view more details1996 Chevrolet G30 VAN Used Radiator Assembly, 5.7, AUTO, RWD 5.7L, Without engine oil cooler; w/AC, Very Good.

    Source: Used Auto Parts Store

    $115.00

    Click here to view more details1986 Chevrolet G30 VAN Used Alternator, 6.2, AUTO, 4X2 66 AMPS, Very Good.

    Source: Used Auto Parts Store

    $75.00
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