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Chevrolet G30 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet G30 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G30 VAN automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Chevrolet G30 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+

    Vacuum & Wiring Diagrams -> Light Duty Trucks & Vans -> Air Conditioning Temperature Controls
    Vehicle: 1997 Chevrolet G30 VAN Express 6.5 V8 DIESEL

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    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

    Disc Brakes -> Delco-Moraine Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
    Vehicle: 1993 Chevrolet G30 VAN Sportvan 5.7 V8 GAS

    Removal

    • Siphon enough brake fluid out of the master cylinder to bring fluid level to 1/3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
    • Raise and support vehicle, remove front wheels.
    • Using a C-clamp, Fig. , push piston back into its bore.
    • Remove two mounting bolts and lift caliper away from disc.

    Inspection

    Should it become necessary to remove the caliper for installation of new parts, clean all parts in denatured alcohol, wipe dry using lint-free cloths. Using compressed air, blow out drilled passages and holes. Check dust boots for punctures or t...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
    Vehicle: 1991 Chevrolet G30 VAN 7.4 V8 GAS

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 1992 Chevrolet G30 VAN Sportvan 6.2 V8 DIESEL

    Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

    Disassemble

    • Support propeller shaft in a line horizontal with table of a press.
    • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
    • On models equipped with external snap ring retainers, proceed as follows:
      • Disassemble snap rings by ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 1995 Chevrolet G30 VAN Sportvan 7.4 V8 GAS

    • Disconnect battery ground cable.
    • Disconnect terminal plug and battery lead from rear of alternator.
    • Remove accessory drive belt.
    • Remove alternator mounting bolts.
    • Separate alternator from mounting bracket.
    • Rem...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> StabiliTrak Control System Warning Lamp ->
    Vehicle: 1992 Chevrolet G30 VAN Sportvan 7.4 V8 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warning...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet G30 VAN cars and light trucks from 1990+

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 1997 Chevrolet G30 VAN Express 7.4 V8 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at thermostat housing crossover assembly.
    • Remove hose from thermostat housing crossover assembly.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at heater core.
    • Disconnect heater outlet hose ...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet G30 VAN AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1994 Chevrolet G30 VAN Sportvan 6.5 V8 DIESEL

    • Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
    • Remove drive belt.
    • Route b...

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES

    Component location diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.

    Components Locations Diagram for 1994 Chevrolet G30 VAN Sportvan 7.4 V8 GASComponents Locations Diagram for 1994 Chevrolet G30 VAN Sportvan 7.4 V8 GAS

    Components on diagram:
  • Data Link Connector
  • Vehicle Speed Sensor
  • Throttle Position Sensor
  • Manifold Absolute Pressure Sensor
  • Oxygen Sensor
  • Fuel Pump Relay   Diagram for 1990 Chevrolet G30 VAN Sportvan 7.4 V8 GASFuel Pump Relay Diagram for 1990 Chevrolet G30 VAN Sportvan 7.4 V8 GAS

    Components on diagram:
  • Fuel Pump Relay
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Chevrolet G30 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most Chevrolet G30 VAN cars and light trucks sold in the U.S.

    1986 Chevrolet G30 VAN Sportvan 5.7 V8 GAS Wiring Diagram1986 Chevrolet G30 VAN Sportvan 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Exhaust Gas Recirculation Valve
  • EGR Solenoid
  • ESC Knock Sensor
  • Electronic Spark Control Module
  • Fuse Panel
  • 1993 Chevrolet G30 VAN  6.2 V8 DIESEL Wiring Diagram1993 Chevrolet G30 VAN 6.2 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Light Switch
  • LH License Lamp
  • RH License Lamp
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Chevrolet G30 VAN AUTOMOBILES

    OEM TSB listings for most Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: SQUEEZE TYPE RESISTANCE SPOT WELDING/EQUIPMENT
    Vehicle: 1993 Chevrolet G30 VAN 4.3 V6 GAS

    Auto Systems:
  • Tools, Equipment
  • Finishes, Body Structure, Frame, Bumpers
  • Document: WARRANTY - REPAIR/REPLACE POLISIES & PROCEDURES
    Vehicle: 1985 Chevrolet G30 VAN 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet G30 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Chevrolet G30 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1971 Chevrolet G30 Van Alternator, 55 amps, single V-type pulley, external fan, externally regulated; Replaces OE Delco unit; Re-engineered and remanufactured to exacting standards for unsurpassed dependability; Constructed with the extensive remanufacturing process that includes total core disassembly, extensive component replacement and rigorous three-phase testing that ensures to deliver performance that can be depended on; Features a returned core alternator that is thoroughly stripped down to base components and durable parts are cleaned, machined and tested to precise standards; Offers new components including brushes, bushings, springs, contacts; Assembled with re-claimed durable parts and tested again to ensure proper function; Lubricated with aerospace-grade grease to ensure long-life under grueling conditions; Comes with a complimentary 24/7 Quality-Built (QB) Roadside Assistance Program (RAP) which includes a jump-start or tow for 1 year from the date of purchase limited to 3 events per year and a maximum reimbursement of $60 each event; The RAP is available anywhere in the U.S., Canada, and Puerto Rico for passenger vehicles, vans, and light trucks, and operates on a reimbursement basis where customers are required to pay the service provider at the time the service is rendered and submit the corresponding receipt to QB for reimbursement..

    Source: Auto Body Parts Store

    $32.18

    Click here to view more details1972 Chevrolet G30 Van Radiator Cap, 15 to 18 lbs., 18 psi maximum pressure, standard radiator style, plain cap logo, round shape; Does not include gauge; A high quality, direct fit OE replacement radiator cap..

    Source: Auto Body Parts Store

    $8.99

    Click here to view more details about 2005 Chevrolet Cavalier 14" Wheel Cover2005 Chevrolet Cavalier 14" Wheel Cover, WHEEL COVER, 14 INCHES, 5 SPOKES, SILVER, AFTERMARKET CHROME , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $23.45

    Click here to view more details1997 Isuzu Rodeo L4, 2.6 L, 2559 CC Rebuilt Engine, SOHC, supplied with new head casting., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,781.00

    Click here to view more details1988 Chevrolet G30 VAN Used A/C Compressor, 5.7, AUTO, RWD, Very Good.

    Source: Used Auto Parts Store

    $139.00

    Click here to view more details1980 Chevrolet G30 VAN Used Wiper Motor Front.

    Source: Used Auto Parts Store

    $70.00
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