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Mazda CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
| 1200 | 1800 | 3 | 323 |
| 5 | 6 | 616 | 618 |
| 626 | 808 | 929 | B1600 |
| B1800 | B2000 | B2200 | B2300 |
| B2500 | B2600 | B3000 | B4000 |
| Cosmo | CX-7 | CX-9 | GLC |
| Miata | Millenia | Mizer | MPV |
| MX-3 | MX-5 Miata | MX-6 | Navajo |
| Protege | PROTEGE5 | R100 | Rotary Pickup |
| RX-2 | RX-3 | RX-4 | RX-7 |
| RX-8 | Tribute |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mazda
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda cars and light trucks from 1990+
Mazda -> Component Replacement & Adjustment -> Evaporator Core, Replace -> 1998 -> 1999-2000 -> 2000 -> 626 -> B-Series -> Front -> Miata -> Millenia -> MPV -> Protege -> Rear
Vehicle: 2000 Mazda Miata 1.8 L4 GAS
Miata
- Recover refrigerant as outlined under .
- Remove glove compartment.
- Disconnect high and low pressure lines from cooling unit, Fig. . Cap or plug lines and openings.
- Remove seal plate, mounting nuts and cooling unit.
- Remove thermoswitch and separate cases, Fig. .
- Remove tar patty, pipe, expansion valve and evaporator core.
- Reverse procedure to install, noting the following:
- Lubricate new O-rings with suitable refrigerant oil.
- Position thermoswitch as show, Fig. .
- Torque mounting nuts to 70-94 inch lb...
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BRAKE SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda cars and light trucks from 1990+.
DISC BRAKES -> PARKING BRAKE SERVICE -> 929 -> Adjustment -> Millenia -> Replacement
Vehicle: 1994 Mazda Navajo LX 4.0 V6 GAS
Replacement
929
- Raise and support vehicle and remove rear wheel assembly.
- Remove caliper attaching bolts, then the caliper, leaving brake hose attached, and position caliper out of way.
- Remove disc plate attaching screws and the disc plate, Fig. . If disc plate is difficult to remove, remove dust cap, insert screwdriver into hole and turn adjuster to increase shoe clearance.
- Remove upper and lower return springs, then the front and rear hold pins.
- Remove brake shoes, then separate adjuster and operating lever assembly from shoes.
- Check inside of disc plate for scratching and unev...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. for 1980+.
Mazda -> Fuel Filter Scheduled Maintenance -> 1988-00 -> Normal Service -> Severe Service
Vehicle: 1994 Mazda 323 1.6 L4 GAS
Normal Service
Replace every 60,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2006 Mazda B3000 DS 3.0 V6 GAS
Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the wiring harness if pulled by mistake. Before performing the following procedures, disconnect the ABS wheel speed sensor connector (axle side) and fix the wiring harness to an appropriate place where it will not be pulled by mistake while servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- On models equipped with manual transaxle, drain transaxle oil in suitable contai...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mazda AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mazda cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures
Vehicle: 2009 Mazda CX-7 Sport 2.3 L4 GAS
Use of a digital gauge is recommended for accurate measurement of air pressure....
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mazda cars and light trucks from 1990+.
Starter, Replace
Vehicle: 1997 Mazda 626 DX 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove or disc...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mazda -> Mazda3
Vehicle: 2005 Mazda 3 SP23 2.3 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 24 months or 25,000 miles. In dusty areas change the cabin air filter more often.
- Disconnect the battery ground cable.
- Remove the passenger side instrument panel junction block cover.
- For junction block electrical connectors with release tabs, press the tabs inward and disconnect the connector.
- For junction block electrical connectors with levers, move the lever upward to the release position and disconnect the connector.
- Turn the junction block screws counterclockwise. The screws cannot be removed from the juncti...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. from 1990+.
Mazda -> Low Coolant Lamp ->
Vehicle: 2006 Mazda 5 Sport 2.3 L4 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2007 Mazda 6 S 3.0 V6 GAS
- Raise and support vehicle.
- Remove under cover.
- Drain coolant into suitable container.
- Disconnect coolant reservoir hose from radiator.
- Position front wiring harnesses a...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Mazda 3 SP23 2.3 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR Mazda AUTOMOBILES
Component location diagrams for most Mazda cars and light trucks sold in the U.S. from 1990+.
 Rear Body Ground Diagram for 2008 Mazda CX-7 Grand Touring 2.3 L4 GASComponents on diagram: |
 Seat Components Diagram for 2008 Mazda RX-8 Sport 1.3 R2 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mazda AUTOMOBILES
OEM drawn wiring diagrams for most Mazda cars and light trucks sold in the U.S.
 1995 Mazda MX-3 Precedia 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1990 Mazda RX-7 GXL 1.3 R2 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mazda AUTOMOBILES
OEM TSB listings for most Mazda cars and light trucks sold in the U.S. from 1985+.
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Document: REAR SEAT CUSHION SEPARATES AT SEAMS - NEW MATERIAL Vehicle: 1992 Mazda MX-3 1.6 L4 GAS Auto Systems: |
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Document: TILT STEERING WHEEL INOPERATIVE Vehicle: 2000 Mazda Millenia 2.3 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mazda AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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