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Mazda 6 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda 6 car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mazda 6 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mazda 6 AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda 6 cars and light trucks from 1990+
Imported Cars & Light Trucks & Vans -> 2003-04 -> Pressure Gauge Indication
Vehicle: 2004 Mazda 6 3.0 V6 GAS
...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda 6 AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda 6 cars and light trucks sold in the U.S. for 1980+.
Mazda -> Fuel Filter Scheduled Maintenance -> 2003-06 Except B-Series & Tribute -> Normal Service -> Severe Service
Vehicle: 2003 Mazda 6 2.3 L4 GAS
Normal Service
Se...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda 6 AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda 6 cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2003 Mazda 6 3.0 V6 GAS
Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the wiring harness if pulled by mistake. Before performing the following procedures, disconnect the ABS wheel speed sensor connector (axle side) and fix the wiring harness to an appropriate place where it will not be pulled by mistake while servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Drain transaxle oil in suitable container.
- Remove wheel hub locknut. Install spar...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Mazda 6 AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Mazda 6 cars and light trucks sold in the U.S. from mid 1990's+.
Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2007 Mazda 6 Mazdaspeed 2.3 L4 GAS
Accessing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturer's instructions.
Diagnostic Trouble Code Identification
[[table data]]Clearing Diagnostic Trouble Codes
Connect a suitably programmed scan tool to Data Link Connector (DLC), and follow manufacturer's instructions.
Symptom Test
[[table data]]Intermittent & Poor Connections
Intermittents
Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:
- Wiring broken inside insulation.
- Poor connection between male and female terminal at connector.
- Poor term...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda 6 AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mazda 6 cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2004 Mazda 6 3.0 V6 GAS
- Disconnect battery ground cable at battery.
- Remove under cover.
- Remove drive belt.
- Remove righthand catalytic converter and front pipe.
- Disconnect...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mazda 6 AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mazda 6 cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mazda -> 2003-09 Mazda6
Vehicle: 2007 Mazda 6 S 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 24 months or 25,000 miles. In dusty areas change the cabin air filter more often.
- Open the glove compartment assembly.
- Detach the stay damper from the glove compartment.
- Carefully push inward at both side of the ...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda 6 AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda 6 cars and light trucks sold in the U.S. from 1990+.
Mazda -> Check Fuel Cap Lamp ->
Vehicle: 2009 Mazda 6 S 3.7 V6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remain...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda 6 AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda 6 cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2008 Mazda 6 S 3.0 V6 GAS
- Raise and support vehicle.
- Remove under cover.
- Drain coolant into suitable container.
- Disconnect coolant reservoir hose from radiator.
- Position front wiring harnesses a...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda 6 AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda 6 cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Alternator & A/C Drive Belt -> Power Steering Drive Belt
Vehicle: 2009 Mazda 6 S 3.7 V6 GAS
Alternator & A/C Drive Belt
When removing the alternator and A/C drive belt, perform the procedure with two people, one releasing the belt tension and the other removing the belt.
- Disconnect negative battery cable.
- Remove engine cover.
- Move righthand front mudguard out of the way.
- Remove righthand splash shield.
- Remove coolant reserve tank.
- Discharge A/C system, using an suitable A/C refrigerant recovery machine.
- Disconnect refrigerant pressure sensor connector.
- Remove No. 3 engine mount ground.
- Disconnect cooler hose
- Turn center of tensioner pulley clockwise to release t...
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COMPONENT LOCATION DIAGRAMS FOR Mazda 6 AUTOMOBILES
Component location diagrams for most Mazda 6 cars and light trucks sold in the U.S. from 1990+.
 Rear Body Components Diagram for 2008 Mazda 6 S 3.0 V6 GASComponents on diagram: |
 Harnesses Diagram for 2003 Mazda 6 3.0 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mazda 6 AUTOMOBILES
OEM drawn wiring diagrams for most Mazda 6 cars and light trucks sold in the U.S.
 2004 Mazda 6 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 2004 Mazda 6 2.3 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mazda 6 AUTOMOBILES
OEM TSB listings for most Mazda 6 cars and light trucks sold in the U.S. from 1985+.
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Document: SPARK PLUG INSTALLATION / REMOVAL CAUTION Vehicle: 2006 Mazda 6 Mazdaspeed 2.3 L4 GAS Auto Systems: |
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Document: NAVIGATION SYSTEM DISPLAYS INCORRECT MAP OR NO MAP AT ALL - REVISED Vehicle: 2007 Mazda 6 I 2.3 L4 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mazda 6 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda 6 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda 6 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda 6 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda 6 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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