Mazda B2500 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mazda B2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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2001200019991998

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda B2500 car and truck repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mazda B2500 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mazda mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mazda B2500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mazda B2500 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda B2500 cars and light trucks from 1990+

Mazda -> Component Replacement & Adjustment -> Water Pump, Replace -> 1.5L Engine -> 1.8L Engine -> 1998 -> 1999-2000 -> 2.5L -> 2000 -> 3.0L -> 4.0L -> 626 -> B-Series -> Miata -> Millenia -> MPV -> Protege
Vehicle: 2000 Mazda B2500 2.5 L4 GAS

Miata
  • Remove timing belt as outlined in "MOTOR's Imported Car Repair Manual."
  • On models equipped with power steering, remove power steering pump with hoses still connected.
  • On models less power steering, remove idler.
  • On all models, disconnect water hoses.
  • Remove mounting bolts and water pump, Fig. .
  • Remove mounting bolt and inlet pipe.
  • Reverse procedure to install, noting the following:
    • Install new rubber seal with suitable bonding agent.
    • Torque water pump mounting bolts to 14-18 ft. lbs.
    • Torque power steerin...

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BRAKE SERVICE PROCEDURES FOR Mazda B2500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda B2500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> B-Series -> Except B-Series -> Master Cylinder Overhaul -> Wheel Cylinder Overhaul
Vehicle: 2000 Mazda B2500 2.5 L4 GAS

Master Cylinder Overhaul

Except B-Series
  • Remove brake fluid from reservoir after removal of master cylinder.
  • Refer to Figs. through , for master cylinder disassembly.
  • Visually inspect all components and repair or replace any faulty components.
  • Reverse procedure to assemble.
B-Series
  • Clean outside of master cylinder and drain fluid after removal.
  • Remove snap ring by depressing rear piston, Fig. .
  • Remove primary piston from master cylinder, then remove secondary piston by directing compressed air ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda B2500 AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda B2500 cars and light trucks sold in the U.S. for 1980+.

Mazda -> Fuel Filter Replacement -> B2300, B2500, B3000, B4000 & Navajo -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2001 Mazda B2500 2.5 L4 GAS

Fuel System Pressure Relief

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.

Af...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda B2500 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda B2500 cars and light trucks from 1990+.

DRIVESHAFT, Replace
Vehicle: 1999 Mazda B2500 2.5 L4 GAS

  • Place transmission in neutral, and raise and support vehicle.
  • Mark rear companion flange to driveline.
  • Mark slip yoke to transmission output shaft.
  • Remove bolts and disconnect driveline.
  • Lower driveline and slide driveline shaf...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda B2500 AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mazda B2500 cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 1998 Mazda B2500 2.5 L4 GAS

  • Disconnect battery ground cable.
  • Disconnect voltage regulator/brush holder assembly harness connector.
  • Remove harness connector bracket, then disconnec...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda B2500 AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda B2500 cars and light trucks sold in the U.S. from 1990+.

Mazda -> Air Bag Warning Lamp ->
Vehicle: 2000 Mazda B2500 2.5 L4 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda B2500 AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda B2500 cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1998 Mazda B2500 2.5 L4 GAS

Lower

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at radiator outlet.
  • Remove hose from radiator.
  • Reposition hose clamp at water inlet.
  • Remove hose from water inlet.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda B2500 AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda B2500 cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1998 Mazda B2500 2.5 L4 GAS

  • Raise tensioner by turning counterclockwise, then remove belt.
  • Install new belt over pulley...

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COMPONENT LOCATION DIAGRAMS FOR Mazda B2500 AUTOMOBILES

Component location diagrams for most Mazda B2500 cars and light trucks sold in the U.S. from 1990+.

Harness Views Diagram for 2001 Mazda B2500  2.5 L4 GASHarness Views Diagram for 2001 Mazda B2500 2.5 L4 GAS

Components on diagram:
  • Automatic Transmission
  • Manual Transmission
  • Four-Wheel Drive Switch
  • Four-Wheel Drive Control Module
  • H-225
  • Exhaust System Components Diagram for 2001 Mazda B2500  2.5 L4 GASExhaust System Components Diagram for 2001 Mazda B2500 2.5 L4 GAS

    Components on diagram:
  • Upstream Heated Oxygen Sensor
  • Downstream Heated Oxygen Sensor
  • Exhaust Manifold
  • Three Way Catalytic Converter
  • Tail Pipe Assembly
  • CLICK HERE TO GET FULL ACCESS TO Mazda B2500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mazda B2500 AUTOMOBILES

    OEM drawn wiring diagrams for most Mazda B2500 cars and light trucks sold in the U.S.

    2000 Mazda B2500  2.5 L4 GAS Wiring Diagram2000 Mazda B2500 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Starter Relay
  • Ignition Switch
  • Starter Motor
  • Clutch Pedal Position Switch
  • 1999 Mazda B2500  2.5 L4 GAS Wiring Diagram1999 Mazda B2500 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Starter Relay
  • Ignition Switch
  • Powertrain Control Module Power Relay
  • Horn Relay
  • Wiper Park Relay
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    TECHNICAL SERVICE BULLETINS FOR Mazda B2500 AUTOMOBILES

    OEM TSB listings for most Mazda B2500 cars and light trucks sold in the U.S. from 1985+.

    Document: A/T SLIPPING / SHIFT DELAYED OR NO ENGAGEMENT
    Vehicle: 1999 Mazda B2500 2.5 L4 GAS

    Symptoms:
  • Driveability
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR MANUAL TRANSMISSIONS
    Vehicle: 1998 Mazda B2500 2.5 L4 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Manual Trans, Clutches, Linkage, MTX
  • CLICK HERE TO GET FULL ACCESS TO Mazda B2500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mazda B2500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda B2500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda B2500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda B2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda B2500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mazda B2500 SPECIFICATIONS DATA!

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    Click here to view more details about 2001 Mazda B2500 Header Panel2001 Mazda B2500 Header Panel, A high quality, direct fit OE replacement header panel; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $116.72

    Click here to view more details1999 Mazda B2500 Truck Box.

    Source: Auto Body Parts Store

    $226.12

    Click here to view more details2002 Mazda 626 15" Aftermarket Wheel Covers, Aftermarket Wheel Covers; 15 Inch; Silver Finish; ABS; 9 Spoke; Metal Clip Retention, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $30.50

    Click here to view more details1998 Mazda B2500 L4, 2.5 L, 2492 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Source: Used Auto Parts Store

    $459.00

    Click here to view more details2001 Mazda B2500 Used Parking Lamp, Passenger Side, R, MAZDA B-3000 PARKLAMP/TURN SIGNAL; (FENDER MOUNTED), R., Very Good.

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    $79.00
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