Mazda PROTEGE5 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Mazda PROTEGE5 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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20032002

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda PROTEGE5 car and truck repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mazda PROTEGE5 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mazda mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mazda PROTEGE5 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mazda PROTEGE5 AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda PROTEGE5 cars and light trucks from 1990+

Mazda -> Automatic Temperature Control System Diagnosis & Testing -> Component Diagnosis & Testing -> Actuators -> Air Flow Mode -> Air Mix -> Ambient Temperature -> Blower Motor -> Control Module -> Evaporator -> Intake -> Magnetic Clutch -> Output Device Operation Check Mode -> Passenger Compartment Temperature -> Refrigerant Pressure -> Sensors -> Solar Radiation -> Switches -> Water Temperature
Vehicle: 2003 Mazda PROTEGE5 2.0 L4 GAS

Output Device Operation Check Mode

  • Warm up engine.
  • Turn ignition switch to LOCK position.
  • Start on-board diagnostic function (present failure indication mode) as outlined in "Accessing Diagnostic Trouble Codes."
  • Press AUTO switch.
  • Ensure all climate control unit indicator lights and center panel (climate control part) illuminate for four seconds.
  • Ensure operation of each output device when changing steps by pressing REC/FRESH switch. Refer to Fig. for output device operation check table, then Figs. through for operations ...

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BRAKE SERVICE PROCEDURES FOR Mazda PROTEGE5 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda PROTEGE5 cars and light trucks from 1990+.

Mazda -> Hydraulic Brake Systems -> Troubleshooting
Vehicle: 2003 Mazda PROTEGE5 2.0 L4 GAS

Refer to Fig. for assistance...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda PROTEGE5 AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda PROTEGE5 cars and light trucks sold in the U.S. for 1980+.

Mazda -> Fuel Filter Replacement -> 2001-03 Protege, 323 & MX-3 -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS

Fuel System Pressure Relief

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.

After the ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda PROTEGE5 AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda PROTEGE5 cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2003 Mazda PROTEGE5 2.0 L4 GAS

Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the wiring harness if pulled by mistake. Before performing the following procedures, disconnect the ABS wheel speed sensor connector (axle side) and fix the wiring harness to an appropriate place where it will not be pulled by mistake while servicing vehicle.

  • Raise and support vehicle and support it with safety stands in proper locations.
  • Remove wheel nuts and front wheels.
  • Drain transaxle oil in suitable container.
  • Remove tie-rod and ball joint.
  • Remove b...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda PROTEGE5 AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mazda PROTEGE5 cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS

  • Disconnect battery ground cable at battery.
  • Position drive belt out of way.
  • Remove B+ terminal cable.
  • Disconnect alternator connector.
  • Remove alternator mounting bolt...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda PROTEGE5 AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda PROTEGE5 cars and light trucks sold in the U.S. from 1990+.

Mazda -> Check Fuel Cap Lamp ->
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remain...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda PROTEGE5 AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda PROTEGE5 cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2003 Mazda PROTEGE5 2.0 L4 GAS

  • Drain engine coolant into a suitable container.
  • Remove fresh air duct.
  • Remove radiator in numbered sequence...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda PROTEGE5 AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda PROTEGE5 cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR Mazda PROTEGE5 AUTOMOBILES

Component location diagrams for most Mazda PROTEGE5 cars and light trucks sold in the U.S. from 1990+.

Harnesses Diagram for 2002 Mazda PROTEGE5  2.0 L4 GASHarnesses Diagram for 2002 Mazda PROTEGE5 2.0 L4 GAS

Components on diagram:
  • Ignition Switch
  • Sunroof Switch
  • Sunroof Motor
  • Main Fuse Block
  • Joint Box
  • Harnesses Diagram for 2003 Mazda PROTEGE5  2.0 L4 GASHarnesses Diagram for 2003 Mazda PROTEGE5 2.0 L4 GAS

    Components on diagram:
  • Ignition Switch
  • ABS Wheel Speed Sensor
  • Main Fuse Block
  • ABS Hydraulic Unit Control Module
  • Joint Box
  • CLICK HERE TO GET FULL ACCESS TO Mazda PROTEGE5 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mazda PROTEGE5 AUTOMOBILES

    OEM drawn wiring diagrams for most Mazda PROTEGE5 cars and light trucks sold in the U.S.

    2002 Mazda PROTEGE5  2.0 L4 GAS Wiring Diagram2002 Mazda PROTEGE5 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Door Lock Control Module
  • Door Lock Switch
  • Left Door Key Cylinder Switch
  • Right Door Key Cylinder Switch
  • 2003 Mazda PROTEGE5  2.0 L4 GAS Wiring Diagram2003 Mazda PROTEGE5 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Brake Switch
  • Noise Filter
  • Left Brake Light
  • Right Brake Light
  • CLICK HERE TO GET FULL ACCESS TO Mazda PROTEGE5 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mazda PROTEGE5 AUTOMOBILES

    OEM TSB listings for most Mazda PROTEGE5 cars and light trucks sold in the U.S. from 1985+.

    Document: AIR CONDITIONING MUSTY / MILDEW ODOR
    Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS

    Symptoms:
  • Odors
  • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: USE OF A/C TRACER DYE - REVISED
    Vehicle: 2002 Mazda PROTEGE5 2.0 L4 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO Mazda PROTEGE5 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mazda PROTEGE5 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda PROTEGE5 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda PROTEGE5 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda PROTEGE5 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda PROTEGE5 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mazda PROTEGE5 SPECIFICATIONS DATA!

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