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Mazda MPV CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda MPV car and truck repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mazda MPV automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mazda mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mazda MPV vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Mazda MPV AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda MPV cars and light trucks from 1990+

A/C Data -> Imported Passenger Cars, Light Trucks & Vans -> Mazda -> 1992-2002 -> 2003-04
Vehicle: 1991 Mazda MPV 2.6 L4 GAS

1992-2002

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BRAKE SERVICE PROCEDURES FOR Mazda MPV AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda MPV cars and light trucks from 1990+.

DISC BRAKES -> BRAKE PAD SERVICE -> 1993 -> 1994-96 -> 929 -> Front -> Installation -> Miata -> Miata & MX-3 -> Millenia -> MPV & 929 -> MX-3 -> MX-6 & 626 -> Navajo -> Pickups -> Protege & 323 -> Rear -> Removal -> RX-7
Vehicle: 1996 Mazda MPV 3.0 V6 GAS

Front

Miata
  • Raise and support front of vehicle, then remove front wheels.
  • Remove parts in order as shown in Fig. , noting the following:
    • After removing lower lock bolt, rotate caliper upward and support with rope.
  • Reverse procedure to install, noting the following.
    • Push the piston inward using piston pushing tool No. 490221600C, or equivalent, then install new pads.
Millenia

Brake pads should be replaced as a set if lining thickness is below .08 inch on any pad.

  • Raise and support vehicle, then remove wheel and caliper lower mounting bolt.
  • Pivot caliper upward off rotor, Figs. and . Do ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda MPV AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda MPV cars and light trucks sold in the U.S. for 1980+.

Mazda -> Fuel Filter Replacement -> 1995-00 MPV -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1995 Mazda MPV 3.0 V6 GAS

Fuel System Pressure Relief

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.

After the battery has been...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda MPV AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda MPV cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2002 Mazda MPV 3.0 V6 GAS

Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the wiring harness if pulled by mistake. Before performing the following procedures, disconnect the ABS wheel speed sensor connector (axle side) and fix the wiring harness to an appropriate place where it will not be pulled by mistake while servicing vehicle.

Removing driveshaft with joint shaft bracket installed may cause deformation of joint shaft bracket. Remove and install driveshaft and joint shaft as a component.

  • Raise and support vehicle and sup...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda MPV AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Mazda MPV cars and light trucks from 1990+.

Starter, Replace -> 2WD Models -> 4WD Models
Vehicle: 2001 Mazda MPV 2.5 V6 GAS

2WD Models

  • Disconnect battery ground cable at battery.
  • Remove battery.
  • Remove air cleaner assembly.
  • Disconnect selector cable assembly.
  • Remove terminal wires B+ and S from starter solenoid.
  • Remove starter.
  • Reverse procedure to install, noting the following:
    • Torque solenoid terminal nut to 84-108 in. lbs.
    • Torque starter mounting bolts to 28-38 ft. lbs.

4WD Models

  • Disconnect battery ground cable at battery.
  • Remove power steering belt, then power steering pump pulley.
  • Disconnect alternator connectors, then ...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mazda MPV AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mazda MPV cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Mazda -> 2000-06 MPV
Vehicle: 2006 Mazda MPV LX 3.0 V6 GAS

On 2000-03 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.

On 2004-06 models, under normal operating conditions the cabin air filter should be replaced every 24 months or 25,000 miles. In dusty areas change the cabin air filter more often.

  • Open the glove compartment.
  • Push inward at both side of the glove compartment to disengage the stops, then pull the glove compartment downward.
  • Remove the glove compartment retaining clip.
  • Mov...

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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda MPV AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda MPV cars and light trucks sold in the U.S. from 1990+.

Mazda -> Malfunction Indicator Lamp (MIL) -> 1993-95 MPV
Vehicle: 1994 Mazda MPV 2.6 L4 GAS

The MIL is located in the instrument panel. If the engine/emission control module detects a monitored device malfunction, the MIL will stay on with the engine running. This lamp indicates a proble...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda MPV AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda MPV cars and light trucks from 1990+

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1990 Mazda MPV 2.6 L4 GAS

Inlet

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at heater core.
  • Remove hose from heater core.
  • Reposition hose clamp at heater pipe.
  • Remove hose from heater pipe.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at heater co...

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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda MPV AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda MPV cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1994 Mazda MPV 3.0 V6 GAS

  • Remove righthand splash shield.
  • Set a breaker bar on center of tensioner pulley.
  • Turn c...

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COMPONENT LOCATION DIAGRAMS FOR Mazda MPV AUTOMOBILES

Component location diagrams for most Mazda MPV cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Components Diagram for 1994 Mazda MPV  3.0 V6 GASEngine Compartment Components Diagram for 1994 Mazda MPV 3.0 V6 GAS

Components on diagram:
  • Throttle Position Sensor
  • Purge Solenoid Valve
  • Engine Coolant Temperature Sensor
  • Idle Air Control (IAC) Valve
  • Volume Airflow Sensor
  • Automatic Transaxle Components Diagram for 2003 Mazda MPV  3.0 V6 GASAutomatic Transaxle Components Diagram for 2003 Mazda MPV 3.0 V6 GAS

    Components on diagram:
  • Solenoid Valve
  • O/D Off Indicator Light
  • Control Valve body
  • Oil Cooler
  • O/D Off Switch
  • CLICK HERE TO GET FULL ACCESS TO Mazda MPV PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mazda MPV AUTOMOBILES

    OEM drawn wiring diagrams for most Mazda MPV cars and light trucks sold in the U.S.

    2002 Mazda MPV  3.0 V6 GAS Wiring Diagram2002 Mazda MPV 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • MAP Light
  • Interior Light
  • Cargo Compartment Light
  • 2000 Mazda MPV  2.5 V6 GAS Wiring Diagram2000 Mazda MPV 2.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Ignition Switch
  • Left Front Door Speaker
  • Right Rear Speaker
  • Left Rear Speaker
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    TECHNICAL SERVICE BULLETINS FOR Mazda MPV AUTOMOBILES

    OEM TSB listings for most Mazda MPV cars and light trucks sold in the U.S. from 1985+.

    Document: WORKSHOP MANUAL CORRECTIONS
    Vehicle: 1991 Mazda MPV 2.6 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: SPEEDOMETER REPLACEMENT PROCEDURE
    Vehicle: 1991 Mazda MPV 3.0 V6 GAS

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • CLICK HERE TO GET FULL ACCESS TO Mazda MPV TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mazda MPV AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda MPV cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mazda MPV SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2001 Mazda MPV Splash Shield, Front, Passenger Side, A high quality, direct fit OE replacement splash shield; With 3 years limited CertifiedXL warranty..

    Source: Auto Body Parts Store

    $50.06

    Click here to view more details about 1998 Mazda MPV Window Regulator - with motor, Front, Driver Side1998 Mazda MPV Window Regulator - with motor, Front, Driver Side, A high quality, direct fit OE replacement window regulator and motor kit..

    Source: Auto Body Parts Store

    $85.17

    Click here to view more details about 2005 Mazda MPV 17" x 7" Alloy Wheel2005 Mazda MPV 17" x 7" Alloy Wheel, Alloy Wheel; 17 X 7; 5 Spokes; 5 Lug; 4.5 Inch BP; All Painted Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $143.50

    Click here to view more details1994 Mazda MPV L4, 2.6 L, 2606 CC Rebuilt Engine, SOHC, 12 valve, balance shaft, 2wd, 4wd require oil pickup tube to be changed. Fits 8/88-95, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,070.00

    Click here to view more details1993 Mazda MPV Used Wheel, 15x4 (spare), Very Good.

    Source: Used Auto Parts Store

    $113.00

    Click here to view more details2003 Mazda MPV Used Bumper Bar, Front, 4DR, SIL w/foam, Very Good.

    Source: Used Auto Parts Store

    $194.00
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