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Mazda MPV CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda MPV car and truck repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mazda MPV automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mazda mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Mazda MPV vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Mazda MPV AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda MPV cars and light trucks from 1990+

    Mazda -> Component Replacement & Adjustment -> Control Unit, Replace -> Miata -> Millenia -> MPV -> MX-6 & 626 -> Pickups -> Protege
    Vehicle: 1997 Mazda MPV 3.0 V6 GAS

    Miata
    • Remove gear shift knob, then the center console attaching screws and center console.
    • Remove vent outlets, then the switch panel.
    • Disconnect Rec/Fresh, airflow mode and temperature blend wires.
    • Remove Rec/Fresh, airflow mode and temperature blend levers.
    • Remove blower and A/C switches.
    • Remove control panel and switch body.
    • Reverse procedure to install. Refer to "Adjustments" for any cable adjustment that may be necessary.
    Millenia
    • Remove steering column cover, gauge bezel and hazard warning switch, then remove...

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    BRAKE SERVICE PROCEDURES FOR Mazda MPV AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda MPV cars and light trucks from 1990+.

    Anti-Lock Brakes -> COMPONENT TESTING -> 1990-91 MX-6 & 626 -> 1992 MX-6 & 626 -> 929 -> ABS Diode -> ABS Fail Safe Relay -> ABS Motor Relay -> ABS Relay -> ABS Warning Light -> Anti-Lock Warning Light -> Brake Light Switch -> Check Motor At Hydraulic Unit -> Check Solenoid Valve A Hydraulic Unit -> Checking ABS System -> Control Unit -> Front & Rear Valves -> Hydraulic System -> Left Front & Rear Valves -> MIATA -> Motor Relay -> MPV, B2200 & B2600i -> MX-3 -> Pressure Differential Switch -> Pump Motor -> Relay Box -> RX-7 -> Sensor Rotor -> System Ground -> Valve Relay -> Voltage Check Of Wheel Speed Sensor -> Wheel Speed Sensor
    Vehicle: 1990 Mazda MPV 3.0 V6 GAS

    MIATA

    System Ground

    Check for open circuit in terminals 1D, 1S and 2F of control unit connector and ground, Fig. .

    Anti-Lock Warning Light
    • Remove instrument cluster.
    • Connect 12 volts to terminal 2K and ground to terminal 1K, Fig. .
    • Ensure ABS warning light glows.
    • If light does not glow, check meter fuse, bulb and wiring harness.
    • If light glows, check wiring harness to control unit or hydraulic unit. Repair or replace as necessary.
    ABS Diode
    • Check meter fuse and bulb, then the wiring harness to control unit or hydraulic unit.
    • Disconnect hydraulic unit 12 pin connector.
    • Using ohmmeter, ...

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    FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda MPV AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda MPV cars and light trucks sold in the U.S. for 1980+.

    Mazda -> Fuel Filter Replacement -> 2001-06 MPV -> Fuel System Pressure Relief -> Removal & Installation
    Vehicle: 2005 Mazda MPV ES 3.0 V6 GAS

    Fuel System Pressure Relief

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.

    After the battery has been...

    CLICK HERE TO GET FULL ACCESS TO Mazda MPV FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda MPV AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda MPV cars and light trucks from 1990+.

    CV AXLE SHAFT, Replace
    Vehicle: 2006 Mazda MPV ES 3.0 V6 GAS

    Front

    • Place transmission in neutral, and raise and support vehicle.
    • Mark front companion flange to front driveline.
    • Mark transfer case companion flange to front driveline.
    • Remove front driveline shaft to transfer case bolts and retainers.
    • Remove front driveline shaft-to-front axle bolts.
    • Remove driveline.
    • Reverse procedure to install, noting the following:
      • Torquefront driveline transfer case bolts to 13 ft. lbs.

    Rear

    • Place transmission...

    CLICK HERE TO GET FULL ACCESS TO Mazda MPV DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda MPV AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Mazda MPV cars and light trucks from 1990+.

    Starter, Replace -> 2WD Models -> 4WD Models
    Vehicle: 2002 Mazda MPV 3.0 V6 GAS

    2WD Models

    • Disconnect battery ground cable at battery.
    • Remove battery.
    • Remove air cleaner assembly.
    • Disconnect selector cable assembly.
    • Remove terminal wires B+ and S from starter solenoid.
    • Remove starter.
    • Reverse procedure to install, noting the following:
      • Torque solenoid terminal nut to 84-108 in. lbs.
      • Torque starter mounting bolts to 28-38 ft. lbs.

    4WD Models

    • Disconnect battery ground cable at battery.
    • Remove power steering belt, then power steering pump pulley.
    • Disconnect alternator connectors, then ...

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    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mazda MPV AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mazda MPV cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Mazda -> 2000-06 MPV
    Vehicle: 2005 Mazda MPV LX 3.0 V6 GAS

    On 2000-03 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.

    On 2004-06 models, under normal operating conditions the cabin air filter should be replaced every 24 months or 25,000 miles. In dusty areas change the cabin air filter more often.

    • Open the glove compartment.
    • Push inward at both side of the glove compartment to disengage the stops, then pull the glove compartment downward.
    • Remove the glove compartment retaining clip.
    • Mov...

    CLICK HERE TO GET FULL ACCESS TO Mazda MPV CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Mazda MPV AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda MPV cars and light trucks sold in the U.S. from 1990+.

    Mazda -> Malfunction Indicator Lamp (MIL) -> 1993-95 MPV
    Vehicle: 1993 Mazda MPV 2.6 L4 GAS

    The MIL is located in the instrument panel. If the engine/emission control module detects a monitored device malfunction, the MIL will stay on with the engine running. This lamp indicates a proble...

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    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda MPV AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda MPV cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 1992 Mazda MPV 2.6 L4 GAS

    Lower

    • Disconnect battery ground cable.
    • Drain cooling system into a suitable container by loosening drain plug of radiator.
    • Reposition hose clamp at radiator outlet.
    • Remove hose from radiator.
    • Reposition hose clamp at water inlet.
    • Remove hose from water inlet.
    • Remove hose from vehicle.
    • Reverse procedure t...

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    SERPENTINE BELT SERVICE PROCEDURES FOR Mazda MPV AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda MPV cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2006 Mazda MPV ES 3.0 V6 GAS

    • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

    CLICK HERE TO GET FULL ACCESS TO Mazda MPV SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Mazda MPV AUTOMOBILES

    Component location diagrams for most Mazda MPV cars and light trucks sold in the U.S. from 1990+.

    Automatic Lead Leveling (ALL) System Components Diagram for 1992 Mazda MPV  2.6 L4 GASAutomatic Lead Leveling (ALL) System Components Diagram for 1992 Mazda MPV 2.6 L4 GAS

    Components on diagram:
  • Automatic Load Leveling Height Sensor
  • Automatic Load Leveling
  • Harnesses Diagram for 2005 Mazda MPV ES 3.0 V6 GASHarnesses Diagram for 2005 Mazda MPV ES 3.0 V6 GAS

    Components on diagram:
  • Fuel Pump Relay
  • Main Fuse Box
  • Fuel Pump Unit
  • X-01
  • X-03
  • CLICK HERE TO GET FULL ACCESS TO Mazda MPV PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Mazda MPV AUTOMOBILES

    OEM drawn wiring diagrams for most Mazda MPV cars and light trucks sold in the U.S.

    1995 Mazda MPV  3.0 V6 GAS Wiring Diagram1995 Mazda MPV 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Refrigerant Pressure Switch
  • Blower Relay
  • Condenser Fan Relay
  • Resistor
  • 2004 Mazda MPV  3.0 V6 GAS Wiring Diagram2004 Mazda MPV 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Transaxle Range Switch
  • Battery
  • Ignition Switch
  • Transaxle Range Module
  • CLICK HERE TO GET FULL ACCESS TO Mazda MPV WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Mazda MPV AUTOMOBILES

    OEM TSB listings for most Mazda MPV cars and light trucks sold in the U.S. from 1985+.

    Document: BRAKE JUDDER REPAIR
    Vehicle: 1989 Mazda MPV 3.0 V6 GAS

    Symptoms:
  • Vibration
  • Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Document: SPECIAL TOOL - NEW V5.0 NGS CARD AND REPROGRAMMING OF V3.0
    Vehicle: 1996 Mazda MPV 3.0 V6 GAS

    Auto Systems:
  • Tools, Equipment
  • CLICK HERE TO GET FULL ACCESS TO Mazda MPV TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Mazda MPV AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda MPV cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Mazda MPV SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2001 Mazda MPV Mirror, Driver Side2001 Mazda MPV Mirror, Driver Side.

    Source: Auto Body Parts Store

    $99.02

    Click here to view more details about 1995 Mazda MPV Headlight, Passenger Side1995 Mazda MPV Headlight, Passenger Side, Bulbs included; Composite type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $85.63

    Click here to view more details about 2001 Mazda MPV Parking/signal Lamp, Passenger Side2001 Mazda MPV Parking/signal Lamp, Passenger Side, PARKING/SIGNAL LAMP, RH , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $84.45

    Click here to view more details1994 Mazda MPV L4, 2.6 L, 2606 CC Rebuilt Engine, SOHC, 12 valve, balance shaft, 2wd, 4wd require oil pickup tube to be changed. Fits 8/88-95, Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $2,070.00

    Click here to view more details2001 Mazda MPV Used Engine Computer, ELEC CONT UNIT (ECU); Without ANTI-THEFT ALARM; STD EMIS (FED), Very Good.

    Source: Used Auto Parts Store

    $196.00

    Click here to view more details1997 Mazda MPV Used Rear Axle Assembly, 3.0, AUTO, AWD 4WD, Very Good.

    Source: Used Auto Parts Store

    $508.00
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