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Mazda Millenia CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Mazda Millenia car and truck
repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mazda Millenia automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Mazda Millenia AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Mazda Millenia cars and light trucks from 1990+
Mazda -> Component Replacement & Adjustment -> Evaporator Core, Replace -> 1998 -> 1999-2000 -> 2000 -> 626 -> B-Series -> Front -> Miata -> Millenia -> MPV -> Protege -> Rear
Vehicle: 1998 Mazda Millenia 2.5 V6 GAS
Miata
- Recover refrigerant as outlined under .
- Remove glove compartment.
- Disconnect high and low pressure lines from cooling unit, Fig. . Cap or plug lines and openings.
- Remove seal plate, mounting nuts and cooling unit.
- Remove thermoswitch and separate cases, Fig. .
- Remove tar patty, pipe, expansion valve and evaporator core.
- Reverse procedure to install, noting the following:
- Lubricate new O-rings with suitable refrigerant oil.
- Position thermoswitch as show, Fig. .
- Torque mounting nuts to 70-94 inch lb...
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BRAKE SERVICE PROCEDURES FOR Mazda Millenia AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Mazda Millenia cars and light trucks from 1990+.
Power Brake Units -> Troubleshooting -> Check Valve -> Function Check -> Load Test
Vehicle: 2001 Mazda Millenia 2.3 V6 GAS
Function Check
- Stop engine and depress brake pedal a few times to relieve vacuum.
- With pedal depressed, start engine. After starting engine, pedal should move down slightly. If so, unit is functioning.
- After engine has run two minutes, turn it off. Depress pedal with normal force.
- If the first pedal stroke is long and gets shorter with subsequent strokes, the unit is operating. If a problem is found, inspect check valve, vacuum hose and installation. Repair if required and inspect again.
- Start engine and depress pedal with usual force.
- Stop engine with pedal still depressed. Hold peda...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Mazda Millenia AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Mazda Millenia cars and light trucks sold in the U.S. for 1980+.
Mazda -> Fuel Filter Replacement -> Millenia -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1995 Mazda Millenia S 2.3 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.
After the battery has been di...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Mazda Millenia AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Mazda Millenia cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1997 Mazda Millenia S 2.3 V6 GAS
Performing the following procedures without first removing the ABS wheel-speed sensor may possibly cause an open circuit in the wiring harness if pulled by mistake. Before performing the following procedures, disconnect the ABS wheel speed sensor connector (axle side) and fix the wiring harness to an appropriate place where it will not be pulled by mistake while servicing vehicle.
- Raise and support vehicle and support it with safety stands in proper locations.
- Remove wheel nuts and front wheels.
- Drain transaxle oil in suitable container.
- Remove stabilizer control link upper n...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Mazda Millenia AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Mazda Millenia cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1999 Mazda Millenia 2.5 V6 GAS
- Disconnect battery ground cable.
- Remove electrical harness, Fig. .
- Disconnect terminal B+ wire, then alternator electrical connector.
- Remove righthand splash shield.
- Remove drive belt.
- Remove A/C compressor; then, with pipe still connected, position A/C compressor away from alternator for easy ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Mazda Millenia AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Mazda Millenia cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Mazda -> 2001-02 Millenia
Vehicle: 2001 Mazda Millenia 2.3 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.
- Remove the cabin air filter seal retaining nut, then the bracket, Fig. .
- Remove the cabin air filter elem...
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MAINTENANCE LAMP RESET PROCEDURES FOR Mazda Millenia AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Mazda Millenia cars and light trucks sold in the U.S. from 1990+.
Mazda -> Malfunction Indicator Lamp (MIL) -> 1995-2002 Millenia
Vehicle: 1995 Mazda Millenia 2.5 V6 GAS
The MIL (Malfunction Indicator Lamp) alerts the driver to an OBD emission related component or system fault. The MIL will come on in run/crank mode as a bulb check until a PIP (Profile Ignition Pickup) signal is detected. The MIL should turn off after a PIP signal is detected. The MIL remains on in the following condition...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Mazda Millenia AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Mazda Millenia cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2000 Mazda Millenia 2.5 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR Mazda Millenia AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Mazda Millenia cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2002 Mazda Millenia 2.5 V6 GAS
- Remove righthand splash shield and dust cover.
- Set suitable wrench on tensioner pulley hex bolt, then turn lock bolt clockwise to...
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COMPONENT LOCATION DIAGRAMS FOR Mazda Millenia AUTOMOBILES
Component location diagrams for most Mazda Millenia cars and light trucks sold in the U.S. from 1990+.
 Harness Views Diagram for 2001 Mazda Millenia 2.5 V6 GASComponents on diagram: |
 Harnesses Diagram for 2002 Mazda Millenia S 2.3 V6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Mazda Millenia AUTOMOBILES
OEM drawn wiring diagrams for most Mazda Millenia cars and light trucks sold in the U.S.
 2000 Mazda Millenia 2.3 V6 GAS Wiring DiagramComponents on diagram: |
 1997 Mazda Millenia L 2.5 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Mazda Millenia AUTOMOBILES
OEM TSB listings for most Mazda Millenia cars and light trucks sold in the U.S. from 1985+.
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Document: RATTLE NOISE FROM REAR PACKAGE TRAY Vehicle: 1995 Mazda Millenia 2.5 V6 GAS Auto Systems: |
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Document: OIL PRESSURE SWITCH LEAKAGE Vehicle: 1996 Mazda Millenia S 2.3 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Mazda Millenia AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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