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Ford CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford cars and light trucks from 1990+
Orifice Tube/Expansion Valve Locations -> Domestic Light Trucks & Vans -> 1998-2000
Vehicle: 2000 Ford F-150 Pickup 4.2 V6 GAS
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BRAKE SERVICE PROCEDURES FOR Ford AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, FORD -> SYSTEM SELF-TEST FEATURE
Vehicle: 1991 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL
Two warning lamps are located on the instrument panel to alert the driver to a system malfunction. The red brake warning lamp is used to indicate conventional brake system malfunctions such as low fluid level, parking brake applied and low vacuum conditions (diesel engines only). The yellow anti-lock system warning lamp is used to indicate proper warning lamp circuit operation (2 second illumination with ignition On or engine cranking). If yellow lamp comes on while vehicle is being driven, it is alerting the driver of an anti-lock system malfunction and yellow lamp can...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 1992 Ford F-250 Pickup 5.0 V8 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2010 Ford Mustang Shelby GT500 5.4 V8 GAS
Disassemble
Do not, under any circumstance, clamp driveshaft assembly in jaws of a vise or similar holding fixture. Denting or localized fracturing may result, causing driveshaft failure during vehicle operation. Place driveshaft on a suitable workbench. Do not damage tube.
- Remove driveshaft.
- If components are not marked and therefore installed incorrectly, driveshaft imbalance can occur. Index-mark driveshaft components.
- Remove and discard all 4 of snap rings.
- Place a suitable tool in a vise.
- Position driveshaft slip yoke in a suitable tool.
- Press out a bearing cup. If nec...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2009 Ford Expedition Eddie Bauer 5.4 V8 FLEX
The TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all four road tires. The tire-mounted pressure sensors transmit signals to the TPMS module by using the valve stem as an antenna. These transmissions are sent approximately every 60 seconds when the vehicle speed exceeds 20 mph...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2008 Ford F-450 Super Duty XL 6.8 V10 GAS
- Disconnect battery ground cable.
- Loosen band clamp and remove air filter element, tray and inlet snorkel.
- On vehicles equipped with air conditioning,rotate accessory drive belt tensioner clockwise remove belt aside.
- On all models, rotate accessory drive belt tensioner counter clockwise remove belt aside.
- Disconnect alternator electrical connectors.
- Position alternator...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 2001-04 Escape
Vehicle: 2004 Ford Escape 2.0 L4 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Open the hood.
- Remove the four caps from the righthand side cowl cover retaining screws.
- Remove the four righthand side cowl cover retaining screws and four pin type retainers, then the cover, Fig. .
- Pull the rain shield rain up...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Low Coolant Lamp ->
Vehicle: 2006 Ford F-150 XLT 5.4 V8 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Ford Escape 2.0 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant pump.
- Remove radiator outlet hose from coolant pump and from vehicle.
- Reverse p...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Ford F-150 Pickup 5.4 V8 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR Ford AUTOMOBILES
Component location diagrams for most Ford cars and light trucks sold in the U.S. from 1990+.
 Door Components Diagram for 2007 Ford F-150 King Ranch 5.4 V8 GASComponents on diagram: |
 Body Components Diagram for 2004 Ford F-450 Super Duty Pickup 6.0 V8 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR Ford AUTOMOBILES
OEM drawn wiring diagrams for most Ford cars and light trucks sold in the U.S.
 2007 Ford F-350 Super Duty XLT 5.4 V8 GAS Wiring DiagramComponents on diagram: |
 1998 Ford E-250 Econoline 5.4 V8 CNG Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford AUTOMOBILES
OEM TSB listings for most Ford cars and light trucks sold in the U.S. from 1985+.
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Document: WARRANTY - MACHINING OF ALUMINUM CYLINDER HEADS OR BLOCKS Vehicle: 2001 Ford Escape 2.0 L4 GAS Auto Systems: |
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Document: A/C - IDENT OF NON-APPROVED REFRIGERANTS - REV Vehicle: 1998 Ford ZX2 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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