Ford REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford cars and light trucks from 1990+

General Service Domestic Vehicles -> 1992-93 -> Oil Level Check -> Cherokee, Comanche, Monaco, Premier & Wrangler -> Chrysler Corp. -> Ford Motor Co. -> General Motors -> Saturn
Vehicle: 1992 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

Chrysler Corp.

Cherokee, Comanche, Monaco, Premier & Wrangler

Compressor oil level should be checked whenever system is discharged for service part replacement or after rapid loss of refrigerant.

This compressor is a high speed unit. Proper operation requires sufficient lubrication, but excess oil will reduce cooling efficiency.

  • Determine the mounting angle of the compressor, then compare angle to Figs. and , for acceptable oil level.
  • Remove oil filler plug and, looking through plug hole, turn front clutch plate to position piston connect...

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BRAKE SERVICE PROCEDURES FOR Ford AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Adjustments -> Bronco, E-Series & F-Series -> Pushrod -> Windstar
Vehicle: 1996 Ford E-350 Econoline Super Wagon 4.9 L6 BI-FUEL

Pushrod

Bronco, E-Series & F-Series

To check adjustment of pushrod, fabricate a gauge and position it against the master cylinder mounting surface as shown in Fig. . Adjust pushrod screw by turning it until the end just touches inner edge of slot in gauge.

Windstar
  • Without disconnecting brake tubes...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1993-96 Bronco, F-Super Duty & F150-350 w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1996 Ford F-350 Pickup Super CAB 7.5 V8 GAS

Normal Serv...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford cars and light trucks from 1990+.

CV AXLE SHAFT, Replace
Vehicle: 2005 Ford Explorer 4.0 V6 FLEX

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove wheel hub retainer nut and washer assembly. Discard wheel hub retainer nut and washer assembly. It is a torque prevailing des...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Removal -> TPMS Sensor -> TPMS Sensor Strap & Cradle
Vehicle: 2008 Ford Expedition EL Limited 5.4 V8 GAS

TPMS Sensor

Removal

Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangeable, Fig. .

  • Loosen the wheel and tire assembly lug nuts.
  • Raise and support the vehicle with jack stands.
  • Remove the wheel and tire assembly.
  • Position the wheel and tire assembly on a suitable tire changing machine as follows:
    • On a paddle type tire machine, position the valve step at 12 o'clock or 6 ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2008 Ford F-250 Super Duty XL 5.4 V8 GAS

Always disconnect battery ground cable at the battery before disconnecting starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor solenoid terminal cover. A protective cap or boot is provided over battery input terminal on all vehicle lines and must be reinstalled after repair. Failure to follow this instruction may result in dam...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. as equipped to the current model year.

Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Focus
Vehicle: 2004 Ford Focus LX 2.0 L4 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Position the windshield wipers in the vertical position.
  • Open the hood.
  • Remove the caps from the righthand side air cowl grille retaining screws.
  • Remove the righthand side air cowl grille retaining screws, then the grille.
  • Open the service flap, then remove the cabin air filter ...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Severity Indicator ->
Vehicle: 2008 Ford F-350 Super Duty XLT 6.4 V8 DIESEL

This indicator will display the severity color of RED when low oil pressure, charging system malfunction, engine coolant overheating or door ajar problems ar...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Ford LTD Crown Victoria 5.8 V8 GAS

Inlet

  • Drain coolant into a suitable container.
  • Loosen hose clamp connecting hose to heater core inlet tube.
  • Loosen hose clamp connecting hose to engine block.
  • Remove hose from vehicle.
  • Reverse procedure to in...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2006 Ford Freestyle Limited 3.0 V6 GAS

  • Remove accessory drive belt splash shield.
  • Rotate drive be...

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COMPONENT LOCATION DIAGRAMS FOR Ford AUTOMOBILES

Component location diagrams for most Ford cars and light trucks sold in the U.S. from 1990+.

Rear End Diagram for 2008 Ford Taurus Limited 3.5 V6 GASRear End Diagram for 2008 Ford Taurus Limited 3.5 V6 GAS

Components on diagram:
  • Liftgate Switch
  • Rear Power Point
  • Electronic Hidden Antenna Module
  • Right Rear Lamp
  • Left Rear Lamp
  • Body Components Diagram for 2004 Ford F-450 Super Duty Pickup  6.0 V8 DIESELBody Components Diagram for 2004 Ford F-450 Super Duty Pickup 6.0 V8 DIESEL

    Components on diagram:
  • Parking Aid Module
  • Connector 210
  • Connector 211
  • Connector 300
  • Connector 4014
  • CLICK HERE TO GET FULL ACCESS TO Ford PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford AUTOMOBILES

    OEM drawn wiring diagrams for most Ford cars and light trucks sold in the U.S.

    1990 Ford F-350 Pickup  5.8 V8 GAS Wiring Diagram1990 Ford F-350 Pickup 5.8 V8 GAS Wiring Diagram

    Components on diagram:
  • Right Backup Lamp
  • Left Backup Lamp
  • Right Rear Park/Stop/Turn Lamp
  • Left Rear Park/Stop/Turn Lamp
  • Fuel Gauge Sender and Pump
  • 1986 Ford F-250 Pickup Super CAB 5.8 V8 GAS Wiring Diagram1986 Ford F-250 Pickup Super CAB 5.8 V8 GAS Wiring Diagram

    Components on diagram:
  • A/C-Heater Function Selector Switch
  • A/C Clutch Field Coil
  • Blower Resistors
  • Thermal Limiter
  • Blower Switch
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    TECHNICAL SERVICE BULLETINS FOR Ford AUTOMOBILES

    OEM TSB listings for most Ford cars and light trucks sold in the U.S. from 1985+.

    Document: A/C - R-12 TO R-134A RETROFIT KIT AVAILABILITY
    Vehicle: 1988 Ford E-150 Econoline Super 5.0 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: EMISSIONS RECALL - EXCESSIVE HC EMISSIONS
    Vehicle: 1985 Ford LTD Country Squire 5.8 V8 GAS

    Auto Systems:
  • Emission Controls, Vacuum Hoses
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    COMPONENT/PARTS SPECIFICATIONS FOR Ford AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford SPECIFICATIONS DATA!

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