Auto Parts Search
Ford Fusion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Year
| 2010 | 2009 | 2008 | 2007 |
| 2006 |
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Fusion car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Fusion automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR Ford Fusion AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Fusion cars and light trucks from 1990+.
Disc Brakes -> Rear Disc & Parking Brakes -> Caliper Service -> Assemble -> Cleaning & Inspection -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Disassemble -> Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr -> Installation -> LS & Thunderbird -> Overhaul -> Removal -> Replacement
Vehicle: 2006 Ford Fusion SEL 3.0 V6 GAS
Replacement
Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr
Removal
- Raise and support rear of vehicle, then remove tire and wheel assembly.
- Disconnect brake hose from caliper.
- Remove retaining clip and disconnect parking brake cable from lever arm.
- Remove pinch bolts using open end wrench to hold slider pin in position.
- Lift caliper from anchor plate, then remove slider pins and boots.
Installation
- Apply suitable silicone dielectric compound to slider pins and inside of boots.
- Place slider pins and boots on anchor plate, then position caliper on ancho...
CLICK HERE TO GET FULL ACCESS TO Ford Fusion BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Fusion AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Fusion cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Focus, Fusion & Milan
Vehicle: 2006 Ford Fusion SEL 3.0 V6 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the proper direction.
After the battery has...
CLICK HERE TO GET FULL ACCESS TO Ford Fusion FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Fusion AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Fusion cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS
- Remove front tire and wheel.
- Apply brake to keep halfshaft from rotating.
- Remove and discard front wheel hub nut.
- Remove front and rear lower control arm nuts.
- Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
- Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...
CLICK HERE TO GET FULL ACCESS TO Ford Fusion DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Fusion AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Fusion cars and light trucks sold in the U.S. from mid 1990's+.
Component Locations
Vehicle: 2009 Ford Fusion SE 2.3 L4 GAS
Refer to F...
CLICK HERE TO GET FULL ACCESS TO Ford Fusion TIRE PRESSURE MONITORING SYSTEM PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Fusion AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Fusion cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2007 Ford Fusion SE 2.3 L4 GAS
- Disconnect battery ground cable.
- Remove bolt, nuts, and alternator upper air duct.
- Rotate accessory drive belt tensioner clockwise, then position accessory drive belt aside.
- Remove nuts and alternator shield.
- Press locking tabs and remove alternator intermediate air duct.
- Position alternator protective cover aside, remove nuts and position alt...
CLICK HERE TO GET FULL ACCESS TO Ford Fusion STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR Ford Fusion AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Fusion cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Cars -> Low Coolant Lamp ->
Vehicle: 2008 Ford Fusion SE 3.0 V6 GAS
The low coolant warning lamp should light whenever the coolant level in the coolant recovery bottle is 1/4 to 3/4 inch or more below the cold full mark. Raise coolant level in recovery bottle to the cold full mark to turn lamp off.
On models equipped with GEM module and low coolant level warning system, t...
CLICK HERE TO GET FULL ACCESS TO Ford Fusion MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Fusion AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Fusion cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2008 Ford Fusion SE 2.3 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from thermostat housing.
- Remove radiator outlet hose from thermostat housing.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and from vehicle.
- Reverse procedu...
CLICK HERE TO GET FULL ACCESS TO Ford Fusion RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR Ford Fusion AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Fusion cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Accessory -> Power Steering
Vehicle: 2010 Ford Fusion SEL 2.5 L4 GAS
Accessory
- Remove accessory drive belt splash shield.
- Rotate drive belt tensioner counterclockwise.
- Remove serpentine drive belt.
- Reverse procedure to install.
Power Steering
- Raise and support vehicle.
- Working from top of vehicle, rotate accessory drive belt tensioner clockwise and remove accessory drive belt from alternator pulley.
- Remove four screws and position righthand fender splash shield aside.
- Remove six pin type retainers and righth...
CLICK HERE TO GET FULL ACCESS TO Ford Fusion SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR Ford Fusion AUTOMOBILES
Component location diagrams for most Ford Fusion cars and light trucks sold in the U.S. from 1990+.
 Transmission and Radiator Diagram for 2007 Ford Fusion SE 2.3 L4 GASComponents on diagram: |
 Engine Compartment Diagram for 2007 Ford Fusion S 2.3 L4 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO Ford Fusion PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR Ford Fusion AUTOMOBILES
OEM drawn wiring diagrams for most Ford Fusion cars and light trucks sold in the U.S.
 2007 Ford Fusion SEL 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 2006 Ford Fusion SE 2.3 L4 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO Ford Fusion WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR Ford Fusion AUTOMOBILES
OEM TSB listings for most Ford Fusion cars and light trucks sold in the U.S. from 1985+.
|
Document: RATTLE NOISE UNDER VEHICLE - HEAT SHIELD CONTACT TO FLOOR PAN - SERVICE TIP REPAIR Vehicle: 2007 Ford Fusion SEL 2.3 L4 GAS Symptoms: |
|
Document: HALF SHAFTS - RATCHETING / CLICKING / CREAKING NOISE - COLD Vehicle: 2006 Ford Fusion SEL 3.0 V6 GAS Symptoms: |
CLICK HERE TO GET FULL ACCESS TO Ford Fusion TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR Ford Fusion AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Fusion cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO Ford Fusion SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your Ford Fusion vehicle.
|
| Access the Complete guide! |
