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2008 Ford Fusion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2008 Ford Fusion car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Fusion automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2008 Ford Fusion vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    BRAKE SERVICE PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Disc Brakes -> Front Disc Brakes -> Troubleshooting -> Abnormal Conditions -> Brake Booster Operation Test -> Brake Master Cylinder -> Brake Roughness -> Bypass Condition Inspection -> Lateral Runout -> Non-Pressure Leaks -> Normal Conditions -> Thickness Variation -> Wheel Bearing Looseness
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    Brake Roughness

    Thickness Variation

    If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than .0005 inch, replace the disc.

    Lateral Runout

    Excessive lateral runout of braking disc may cause a knocking back of the pistons, possibly creating increased pedal travel and vibration when brakes are applied.

    Wheel Bearing Looseness

    Adjust the w...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion BRAKE SERVICE PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2008 Ford Fusion S 2.3 L4 GAS

    • Remove front tire and wheel.
    • Apply brake to keep halfshaft from rotating.
    • Remove and discard front wheel hub nut.
    • Remove front and rear lower control arm nuts.
    • Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
    • Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Reset Procedures
    Vehicle: 2008 Ford Fusion S 2.3 L4 GAS

    If the system detects low tire pressure, CHECK TIRE PRESSURE lamp will illuminate. Inflating tire(s) to recommended pressure will clear the tire ...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Starter, Replace
    Vehicle: 2008 Ford Fusion SE 2.3 L4 GAS

    The heavy gauge input lead connected to starter solenoid is hot at all times. Ensure protective cap is installed over terminal and is replaced after service.

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove underbody cover mounting screws, then cover.
    • Remove starter motor solenoid wire nut and position wire asi...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Ford Motor Co. Cars -> Powertrain Malfunction Indicator ->
    Vehicle: 2008 Ford Fusion S 2.3 L4 GAS

    This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected in the powertrain system. If the lamp remains On a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Powertrain Malfunction Indicator will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Radiator, Replace
    Vehicle: 2008 Ford Fusion SE 3.0 V6 GAS

    • Drain cooling system into suitable container.
    • Disconnect block heater wiring harness retainers, from cooling fan shroud and position aside.
    • Ensure transmission is in Neutral position, then raise and support vehicle.
    • Remove under body splash shield.
    • Disconnect lower radiator hose bracket from cooling fan motor and shroud.
    • Disconnect retainer on lower radiator hose to cooling fan motor and shroud.
    • On models equipped with automatic transaxle,disconnect lower radiator hose bracket from cooling fan motor and shroud.
    • On all models, disconnect four wiring harness retainers and position the ...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    • Ensure transmission is in Neutral position, then raise and support vehicle.
    • Remove mounting bolts...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2008 Ford Fusion AUTOMOBILES

    Component location diagrams for most 2008 Ford Fusion cars and light trucks sold in the U.S. from 1990+.

    Engine Compartment Diagram for 2008 Ford Fusion SEL 3.0 V6 GASEngine Compartment Diagram for 2008 Ford Fusion SEL 3.0 V6 GAS

    Components on diagram:
  • Generator Connector
  • Powertrain Control Module Connector
  • Splice S100
  • Splice S131
  • Splice S132
  • Engine Compartment Diagram for 2008 Ford Fusion S 2.3 L4 GASEngine Compartment Diagram for 2008 Ford Fusion S 2.3 L4 GAS

    Components on diagram:
  • Fuel Injector Connector
  • Generator Connector
  • Powertrain Control Module Connector
  • Heated Oxygen Sensor Connector
  • Splice S105
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2008 Ford Fusion AUTOMOBILES

    OEM drawn wiring diagrams for most 2008 Ford Fusion cars and light trucks sold in the U.S.

    2008 Ford Fusion SEL 3.0 V6 GAS Wiring Diagram2008 Ford Fusion SEL 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Heated Seat Module
  • Battery Junction Box
  • Smart Junction Box
  • EATC HVAC
  • 2008 Ford Fusion SE 3.0 V6 GAS Wiring Diagram2008 Ford Fusion SE 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Heated Seat Module
  • LH Front Seat Backrest Heater Mat
  • LH Front Seat Cushion Heater Mat
  • RH Front Seat Backrest Heater Mat
  • RH Front Seat Cushion Heater Mat
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2008 Ford Fusion AUTOMOBILES

    OEM TSB listings for most 2008 Ford Fusion cars and light trucks sold in the U.S. from 1985+.

    Document: Electronic Automatic Temperature Control (EATC) - Extreme Cold temperature Blank Screen Or Stays In Off Position After Engine Starts
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    Symptoms:
  • Insufficient Performance
  • Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: SYNC SOFTWARE UPDATE - VARIOUS ISSUES
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Electronic Devices, Computers, PROMS, Sensors
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2008 Ford Fusion AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion SPECIFICATIONS DATA!

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    Click here to view more details2010 Ford Fusion L4, 2.5 L, 151 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

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