Auto Parts Search


      Over 40 million used auto parts online. Shop online for auto and truck parts and save up to 75%

2008 Ford Fusion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Section

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2008 Ford Fusion car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Fusion automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2008 Ford Fusion vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

Anti-Lock Brakes -> Fusion, Milan & MKZ -> System Service -> ABS Control Module -> Brake System Bleed -> Component Replacement -> Front Wheel Speed Sensor -> Hydraulic Control Unit (HCU) -> Manual -> Module Configuration -> Pressure -> Rear Wheel Speed Sensor
Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

Brake System Bleed

Manual

The primary and secondary (front and rear) hydraulic brake systems are individual systems and are bled separately. Bleed longest tube first on individual system being serviced. During complete bleeding operation, do not allow the master cylinder reservoir to run dry. Never reuse brake fluid that has been drained from hydraulic system or has been allowed to stand in an open container for an extended period of time.

  • To bleed brake system, position a suitable box wrench on bleeder fitting on brake wheel cylinder. Attach rubber drain hose to bleeder fitting.
  • Sub...

CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion BRAKE SERVICE PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

  • Remove front tire and wheel.
  • Apply brake to keep halfshaft from rotating.
  • Remove and discard front wheel hub nut.
  • Remove front and rear lower control arm nuts.
  • Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
  • Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...

CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

Component Replacement -> Installation -> Removal -> TPMS Sensor -> TPMS Sensor Strap & Cradle
Vehicle: 2008 Ford Fusion SE 2.3 L4 GAS

TPMS Sensor

Removal

Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangeable, Fig. .

  • Loosen the wheel and tire assembly lug nuts.
  • Raise and support the vehicle with jack stands.
  • Remove the wheel and tire assembly.
  • Position the wheel and tire assembly on a suitable tire changing machine as follows:
    • On a paddle type tire machine, position the valve step at 12 o'clock or 6 ...

CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion TIRE PRESSURE MONITORING SYSTEM PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

Alternator, Replace
Vehicle: 2008 Ford Fusion SE 2.3 L4 GAS

  • Disconnect battery ground cable.
  • Remove bolt, nuts, and alternator upper air duct.
  • Rotate accessory drive belt tensioner clockwise, then position accessory drive belt aside.
  • Remove nuts and alternator shield.
  • Press locking tabs and remove alternator intermediate air duct.
  • Position alternator protective cover aside, remove nuts and position alt...

CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...

CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2008 Ford Fusion S 2.3 L4 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Reposition heater core inlet hose clamp at coolant outlet adapter.
  • Remove hose from coolant outlet adapter.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect...

CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

  • Ensure transmission is in Neutral position, then raise and support vehicle.
  • Remove mounting bolts...

CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR 2008 Ford Fusion AUTOMOBILES

Component location diagrams for most 2008 Ford Fusion cars and light trucks sold in the U.S. from 1990+.

Rear Body Harness Diagram for 2008 Ford Fusion SEL 3.0 V6 GASRear Body Harness Diagram for 2008 Ford Fusion SEL 3.0 V6 GAS

Components on diagram:
  • Splice S404
  • Splice S430
  • Splice S431
  • Ground G402
  • Splice S405
  • Roof Harness Diagram for 2008 Ford Fusion S 2.3 L4 GASRoof Harness Diagram for 2008 Ford Fusion S 2.3 L4 GAS

    Components on diagram:
  • Connector C901
  • Connector C906
  • Connector C907
  • Connector C909
  • Connector C911
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2008 Ford Fusion AUTOMOBILES

    OEM drawn wiring diagrams for most 2008 Ford Fusion cars and light trucks sold in the U.S.

    2008 Ford Fusion SE 2.3 L4 GAS Wiring Diagram2008 Ford Fusion SE 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Transmission Range Sensor
  • Powertrain Control Module
  • Clutch Pedal Position Switch
  • Output Shaft Speed Sensor
  • Mass Air Flow/Intake Air Temperature Sensor
  • 2008 Ford Fusion SE 2.3 L4 GAS Wiring Diagram2008 Ford Fusion SE 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • RH Reversing Lamp
  • LH Reversing Lamp
  • Reversing Lamp Switch
  • Smart Junction Box
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2008 Ford Fusion AUTOMOBILES

    OEM TSB listings for most 2008 Ford Fusion cars and light trucks sold in the U.S. from 1985+.

    Document: Electronic Automatic Temperature Control (EATC) - Extreme Cold temperature Blank Screen Or Stays In Off Position After Engine Starts
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    Symptoms:
  • Insufficient Performance
  • Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: SYNC SOFTWARE UPDATE - VARIOUS ISSUES
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Electronic Devices, Computers, PROMS, Sensors
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2008 Ford Fusion AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2007 Ford Fusion Bumper Grille, Front2007 Ford Fusion Bumper Grille, Front, Lower bar only; A high quality, OE replacement bumper grille; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $79.91

    Click here to view more details about 2009 Ford Fusion Side Marker, Front, Passenger Side2009 Ford Fusion Side Marker, Front, Passenger Side, Bulbs included; CAPA certified; DOT and SAE approved; A high quality, direct fit OE replacement side marker light assembly..

    Source: Auto Body Parts Store

    $14.91

    Click here to view more details2012 Ford Fusion 17" x 7.5" Alloy Wheel, Alloy Wheel; 17 X 7.5; 5 Double Spokes; 5 Lug; 4.5 Inch BP; Bright Silver Metallic Full Face, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details2009 Ford Fusion L4, 2.3 L, 140 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    Ad Hoc

    Click here to view more details2007 Ford Fusion Used Bumper Bar, Front, 4DR, White, I-4 Without foam, Very Good.

    Source: Used Auto Parts Store

    $213.00

    Click here to view more details2013 Ford Fusion Used Bumper Cover, Rear, CVR ONLY, Very Good.

    Source: Used Auto Parts Store

    $308.00
    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2008 Ford Fusion vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find