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2008 Ford Fusion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2008 Ford Fusion car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Fusion automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2008 Ford Fusion vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    BRAKE SERVICE PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Disc Brakes -> Rear Disc & Parking Brakes -> Troubleshooting
    Vehicle: 2008 Ford Fusion SE 2.3 L4 GAS

    If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from the edge of the disc. If thickness measurements vary by more than .0005 inch, r...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion BRAKE SERVICE PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2008 Ford Fusion SE 3.0 V6 GAS

    • Remove front tire and wheel.
    • Apply brake to keep halfshaft from rotating.
    • Remove and discard front wheel hub nut.
    • Remove front and rear lower control arm nuts.
    • Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
    • Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
    Vehicle: 2008 Ford Fusion SE 2.3 L4 GAS

    Accessing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

    Diagnostic Trouble Code Identification

    Refer to Fig. , for diagnostic trouble code identification.

    Clearing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

    Symptom Test

    Refer to Fig. , for symptom test chart.

    Intermittent & Poor Connections

    Intermittents

    Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

    • Wirin...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Alternator, Replace
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    • Disconnect battery ground cable.
    • Remove bolt, nuts, and alternator upper air duct.
    • Rotate accessory drive belt tensioner clockwise, then position accessory drive belt aside.
    • Remove nuts and alternator shield.
    • Press locking tabs and remove alternator intermediate air duct.
    • Position alternator protective cover aside, remove nuts and position alt...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Ford Motor Co. Cars -> Electronic Throttle Control ->
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2008 Ford Fusion S 2.3 L4 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from thermostat housing.
    • Remove radiator outlet hose from thermostat housing.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator and from vehicle.
    • Reverse procedu...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2008 Ford Fusion SE 3.0 V6 GAS

    • Remove accessory drive belt splash shield.
    • Rotate drive be...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2008 Ford Fusion AUTOMOBILES

    Component location diagrams for most 2008 Ford Fusion cars and light trucks sold in the U.S. from 1990+.

    Body Harness Diagram for 2008 Ford Fusion SE 2.3 L4 GASBody Harness Diagram for 2008 Ford Fusion SE 2.3 L4 GAS

    Components on diagram:
  • Transmission
  • Clutch Pedal Position Switch Connector
  • Driver Safety Belt Retractor Pretensioner
  • Antenna Connector
  • Connector C316
  • Door Harness Diagram for 2008 Ford Fusion S 2.3 L4 GASDoor Harness Diagram for 2008 Ford Fusion S 2.3 L4 GAS

    Components on diagram:
  • Right Rear Power Window Motor Connector
  • Connector C802
  • Connector C804
  • Right Rear Speaker Connector
  • Connector C810
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2008 Ford Fusion AUTOMOBILES

    OEM drawn wiring diagrams for most 2008 Ford Fusion cars and light trucks sold in the U.S.

    2008 Ford Fusion SEL 2.3 L4 GAS Wiring Diagram2008 Ford Fusion SEL 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Right Front Wheel Speed Sensor
  • Battery
  • Brake Fluid Level Switch
  • Starter Motor
  • Horn
  • 2008 Ford Fusion S 2.3 L4 GAS Wiring Diagram2008 Ford Fusion S 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Powertrain Control Module
  • Battery Junction Box
  • Smart Junction Box
  • 6 Speed Transmission
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2008 Ford Fusion AUTOMOBILES

    OEM TSB listings for most 2008 Ford Fusion cars and light trucks sold in the U.S. from 1985+.

    Document: Electronic Automatic Temperature Control (EATC) - Extreme Cold temperature Blank Screen Or Stays In Off Position After Engine Starts
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    Symptoms:
  • Insufficient Performance
  • Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: SYNC SOFTWARE UPDATE - VARIOUS ISSUES
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Electronic Devices, Computers, PROMS, Sensors
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2008 Ford Fusion AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2008 Ford Fusion Tail Light, Passenger Side2008 Ford Fusion Tail Light, Passenger Side.

    Source: Auto Body Parts Store

    $75.78

    Click here to view more details about 2009 Ford Fusion Bumper Reinforcement, Front, Driver Side2009 Ford Fusion Bumper Reinforcement, Front, Driver Side, With side marker light; A high quality, direct fit OE replacement bumper reinforcement cover; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $20.47

    Click here to view more details2010 Ford Fusion 17" Wheel Cover, Aftermarket Wheel Covers; 17 Inch; Silver Finish; ABS; 5 Spoke; Push On Lug HUG Style Retention, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $32.45

    Click here to view more details2010 Ford Fusion V6, 3.5 L, 213 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2010 Ford Fusion Used Exhaust Manifold, (3.5L), Without turbo; L., Very Good.

    Source: Used Auto Parts Store

    $152.00

    Click here to view more details2013 Ford Fusion Used Wiper Motor Front, L., Very Good.

    Source: Used Auto Parts Store

    $98.00
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