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2008 Ford Fusion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2008 Ford Fusion car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Fusion automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2008 Ford Fusion vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    BRAKE SERVICE PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Power Brake Units -> Power Brake Unit Service -> 4.6L Engine -> Crown Victoria, Grand Marquis & Town Car -> Focus -> Fusion, Milan & MKZ -> MKS, Sable, Taurus & Taurus X -> Mustang -> Overhaul -> Power Booster, Replace
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    Power Booster, Replace

    Crown Victoria, Grand Marquis & Town Car
    • Disconnect fluid level sensor connector.
    • Position speed control cable aside.
    • Disconnect power brake booster check valve.
    • Remove brake master cylinder mounting nuts.
    • Remove wiring harness bracket and position aside.
    • Remove brake master cylinder and position aside.
    • Remove push-pins and instrument close-out panel.
    • Remove stoplight switch retaining pin.
    • Slide stoplight switch and booster push rod off brake pedal pin.
    • Remove mounting nuts and power brake booster.
    • Reverse procedure to install. Torque mounting nuts to 16-21 f...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion BRAKE SERVICE PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2008 Ford Fusion SE 3.0 V6 GAS

    • Remove front tire and wheel.
    • Apply brake to keep halfshaft from rotating.
    • Remove and discard front wheel hub nut.
    • Remove front and rear lower control arm nuts.
    • Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
    • Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Description
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    The Tire Pressure Monitoring (TPMS) system has the ability to monitor the air pressure of all four road wheels. The tire-mounted pressure sensors transmit signals to the Smart Junction Block (SJB). The TPMS is functionally integrated within the SJB. The TPMS sensor transmits a radio signal approximately every 60 seconds to the SJB when the vehicle speed exceeds 20 mph. The SJB compares each tire pressure sensor transmi...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Alternator, Replace
    Vehicle: 2008 Ford Fusion SE 3.0 V6 GAS

    • Disconnect battery ground cable.
    • Rotate or lift belt tensioner arm, using a suitable tool to relieve tension from drive belt.
    • Remove accessory drive belt.
    • Remove air conditioning compressor mounting bolts, then position compressor with lines attached aside.
    • Remove mounting nut, then position engine control sensor wiring and hose bracket aside.
    • Remove inboard upper alternator mountin...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Ford Motor Co. Cars -> Air Bag Warning Lamp ->
    Vehicle: 2008 Ford Fusion SEL 3.0 V6 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Radiator, Replace
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    • Drain cooling system into suitable container.
    • Remove alternator air inlet duct.
    • Disconnect block heater wiring harness retainers, Fig. , from cooling fan shroud and position aside.
    • Ensure transmission is in Neutral position, then raise and support vehicle.
    • Remove under body splash shield.
    • Disconnect lower radiator hose bracket from cooling fan motor and shroud.
    • On models equipped with automatic transaxle,disconnect lower radiator hose bracket from cooling fan motor and shroud.
    • On all models, disconnect four wiring harness retainers and position the harness aside.
    • Disconnect cooling fa...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2008 Ford Fusion AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2008 Ford Fusion SE 3.0 V6 GAS

    • Remove accessory drive belt splash shield.
    • Rotate drive be...

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2008 Ford Fusion AUTOMOBILES

    Component location diagrams for most 2008 Ford Fusion cars and light trucks sold in the U.S. from 1990+.

    Engine Compartment Diagram for 2008 Ford Fusion SE 3.0 V6 GASEngine Compartment Diagram for 2008 Ford Fusion SE 3.0 V6 GAS

    Components on diagram:
  • Fuel Injector Connector
  • Heated Oxygen Sensor Connector
  • Crankshaft Position Sensor Connector
  • Splice S115
  • Connector C101
  • Rear Body Harness Diagram for 2008 Ford Fusion S 2.3 L4 GASRear Body Harness Diagram for 2008 Ford Fusion S 2.3 L4 GAS

    Components on diagram:
  • Rear Window Defrost Grid
  • Antenna Connector
  • Connector C405
  • Splice S430
  • Splice S431
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2008 Ford Fusion AUTOMOBILES

    OEM drawn wiring diagrams for most 2008 Ford Fusion cars and light trucks sold in the U.S.

    2008 Ford Fusion SEL 3.0 V6 GAS Wiring Diagram2008 Ford Fusion SEL 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Heated Seat Module
  • Battery Junction Box
  • Smart Junction Box
  • EATC HVAC
  • 2008 Ford Fusion SE 2.3 L4 GAS Wiring Diagram2008 Ford Fusion SE 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery Junction Box
  • LH Power Seat Motor Assembly
  • Driver Seat Adjust Switch
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2008 Ford Fusion AUTOMOBILES

    OEM TSB listings for most 2008 Ford Fusion cars and light trucks sold in the U.S. from 1985+.

    Document: Electronic Automatic Temperature Control (EATC) - Extreme Cold temperature Blank Screen Or Stays In Off Position After Engine Starts
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    Symptoms:
  • Insufficient Performance
  • Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: SYNC SOFTWARE UPDATE - VARIOUS ISSUES
    Vehicle: 2008 Ford Fusion SEL 2.3 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Electronic Devices, Computers, PROMS, Sensors
  • CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2008 Ford Fusion AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2008 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2008 Ford Fusion SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2007 Ford Fusion Bumper Grille, Front, Lower bar only; A high quality, OE replacement bumper grille; With 1-year limited TruckEFX warranty..

    Source: Auto Body Parts Store

    $143.84

    Click here to view more details about 2007 Ford Fusion Wiper Blade, Front, Driver Side2007 Ford Fusion Wiper Blade, Front, Driver Side, 24 in. length, Includes universal plastic adapters and easy to follow installation instructions; This new generation flat blade provides improved wiping capabilities in rain and freezing weather, long lasting durability, an easy to service design using a rubber insert that requires no special tools or high cost items to replace, and a clean appearance from inside the vehicle with the wiper profile neatly conforming to the base of the windshield; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.12

    Click here to view more details2011 Ford Fusion 17" Wheel Cover, Wheel Cover; 17 Inch; 5 Spokes; Chrome, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $41.50

    Click here to view more details2009 Ford Fusion V6, 3.0 L, 181 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2006 Ford Fusion Used Air Flow Meter/Sensor, 2.5, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $77.00

    Click here to view more details2013 Ford Fusion Used Air Flow Meter/Sensor, 2.5, AUTO, FWD 2.5L, Very Good.

    Source: Used Auto Parts Store

    $85.00
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