2006 Ford Fusion REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2006 Ford Fusion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Ford Fusion car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Fusion automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2006 Ford Fusion vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Anti-Lock Brakes -> Fusion, Milan, MKZ & Zephyr -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Pinpoint Tests
Vehicle: 2006 Ford Fusion SE 3.0 V6 GAS

Accessing Diagnostic Trouble Codes

  • Connect suitably programmed scan tool to data link connector (DLC) located under instrument panel.
  • Turn ignition switch to Run position.
  • Follow instructions on screen and record all diagnostic trouble codes.
  • If any DTCs appear during Self-Test, refer to "Diagnostic Trouble Code Interpretation."
  • If scan tool reports "System Passed" proceed to "Symptom Chart" under "Pin... "

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 2000-06 Fusion, Milan & Lincoln LS
Vehicle: 2006 Ford Fusion SEL 3.0 V6 GAS

The inertia switch...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2006 Ford Fusion SE 2.3 L4 GAS

  • Remove front tire and wheel.
  • Apply brake to keep halfshaft from rotating.
  • Remove and discard front wheel hub nut.
  • Remove front and rear lower control arm nuts.
  • Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
  • Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Starter, Replace
Vehicle: 2006 Ford Fusion S 2.3 L4 GAS

The heavy gauge input lead connected to starter solenoid is hot at all times. Ensure protective cap is installed over terminal and is replaced after service.

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove underbody cover mounting screws, then cover.
  • Remove starter motor solenoid wire nut and position wire asi...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Ford Motor Co. Cars -> Anti-Lock Brake Warning Lamp ->
Vehicle: 2006 Ford Fusion S 2.3 L4 GAS

This lamp should light when the ignition is turned On. It may light for as long as 30 seconds as a bulb and system inspect. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2006 Ford Fusion SEL 2.3 L4 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Reposition heater core inlet hose clamp at coolant outlet adapter.
  • Remove hose from coolant outlet adapter.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2006 Ford Fusion SEL 3.0 V6 GAS

  • Remove accessory drive belt splash shield.
  • Rotate drive be...

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COMPONENT LOCATION DIAGRAMS FOR 2006 Ford Fusion AUTOMOBILES

Component location diagrams for most 2006 Ford Fusion cars and light trucks sold in the U.S. from 1990+.

Door Diagram for 2006 Ford Fusion SE 2.3 L4 GASDoor Diagram for 2006 Ford Fusion SE 2.3 L4 GAS

Components on diagram:
  • Door Lock Actuator
  • Power Window Motor
  • Speaker
  • Door Lock Switch
  • Rearview Mirror
  • Instrument Panel Diagram for 2006 Ford Fusion S 2.3 L4 GASInstrument Panel Diagram for 2006 Ford Fusion S 2.3 L4 GAS

    Components on diagram:
  • Data Link Connector
  • Glove Box Lamp
  • Cigar Lighter
  • Ignition Switch
  • Instrument Cluster
  • CLICK HERE TO GET FULL ACCESS TO 2006 Ford Fusion PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2006 Ford Fusion AUTOMOBILES

    OEM drawn wiring diagrams for most 2006 Ford Fusion cars and light trucks sold in the U.S.

    2006 Ford Fusion SE 2.3 L4 GAS Wiring Diagram2006 Ford Fusion SE 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Antenna Module
  • Accessory Delay Relay
  • 2006 Ford Fusion SE 2.3 L4 GAS Wiring Diagram2006 Ford Fusion SE 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Door Lock Actuator Right Front
  • Door Lock Actuator Left Front
  • Smart Junction Box
  • CLICK HERE TO GET FULL ACCESS TO 2006 Ford Fusion WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2006 Ford Fusion AUTOMOBILES

    OEM TSB listings for most 2006 Ford Fusion cars and light trucks sold in the U.S. from 1985+.

    Document: Electronic Automatic Temperature Control (EATC) - Extreme Cold temperature Blank Screen Or Stays In Off Position After Engine Starts
    Vehicle: 2006 Ford Fusion SEL 2.3 L4 GAS

    Symptoms:
  • Insufficient Performance
  • Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: FRONT SEATS - BACKREST TRIM COVER BOLSTER WEAR
    Vehicle: 2006 Ford Fusion SEL 2.3 L4 GAS

    Symptoms:
  • Uneven Wear
  • CLICK HERE TO GET FULL ACCESS TO 2006 Ford Fusion TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2006 Ford Fusion AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2006 Ford Fusion SPECIFICATIONS DATA!

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