2006 Ford Fusion REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2006 Ford Fusion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Ford Fusion car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Fusion automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2006 Ford Fusion vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Disc Brakes -> Rear Disc & Parking Brakes -> Caliper Service -> Assemble -> Cleaning & Inspection -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Disassemble -> Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr -> Installation -> LS & Thunderbird -> Overhaul -> Removal -> Replacement
Vehicle: 2006 Ford Fusion SE 3.0 V6 GAS

Replacement

Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr
Removal
  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Disconnect brake hose from caliper.
  • Remove retaining clip and disconnect parking brake cable from lever arm.
  • Remove pinch bolts using open end wrench to hold slider pin in position.
  • Lift caliper from anchor plate, then remove slider pins and boots.
Installation
  • Apply suitable silicone dielectric compound to slider pins and inside of boots.
  • Place slider pins and boots on anchor plate, then position caliper on ancho...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Focus, Fusion & Milan
Vehicle: 2006 Ford Fusion SE 3.0 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

When installing the fuel filter, ensure the flow arrow is facing in the proper direction.

After the battery has...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2006 Ford Fusion SEL 3.0 V6 GAS

  • Remove front tire and wheel.
  • Apply brake to keep halfshaft from rotating.
  • Remove and discard front wheel hub nut.
  • Remove front and rear lower control arm nuts.
  • Using a suitable tool, disconnect 2 ball joints. Once pressure is applied to ball joint with a suitable tool, it may be necessary to tap wheel knuckle at ball joint area to separate ball joint from wheel knuckle.
  • Using a suitable tool, separate halfshaft from wheel hub. When lower ball joint is separated from wheel knuckle, lower arm may strike outer constant velocity (CV) joint boot with enough force to damage boot cla...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Starter, Replace
Vehicle: 2006 Ford Fusion SE 2.3 L4 GAS

The heavy gauge input lead connected to starter solenoid is hot at all times. Ensure protective cap is installed over terminal and is replaced after service.

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove underbody cover mounting screws, then cover.
  • Remove starter motor solenoid wire nut and position wire asi...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Ford Motor Co. Cars -> Check Engine Lamp/Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 1998-2006 Models -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool
Vehicle: 2006 Ford Fusion SE 2.3 L4 GAS

This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-V system. If the lamp remains On or starts to blink, a diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.

A temporary fault such as running out of fuel, poor quality or water in fuel or loos...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Radiator, Replace
Vehicle: 2006 Ford Fusion SEL 2.3 L4 GAS

  • Drain cooling system into suitable container.
  • Remove alternator air inlet duct.
  • Disconnect block heater wiring harness retainers, Fig. , from cooling fan shroud and position aside.
  • Ensure transmission is in Neutral position, then raise and support vehicle.
  • Remove under body splash shield.
  • Disconnect lower radiator hose bracket from cooling fan motor and shroud.
  • On models equipped with automatic transaxle,disconnect lower radiator hose bracket from cooling fan motor and shroud.
  • On all models, disconnect four wiring harness retainers and position the harness aside.
  • Disconnect cooling fa...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Ford Fusion AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2006 Ford Fusion S 2.3 L4 GAS

  • Ensure transmission is in Neutral position, then raise and support vehicle.
  • Remove mounting bolts...

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COMPONENT LOCATION DIAGRAMS FOR 2006 Ford Fusion AUTOMOBILES

Component location diagrams for most 2006 Ford Fusion cars and light trucks sold in the U.S. from 1990+.

Body Harness Diagram for 2006 Ford Fusion SE 2.3 L4 GASBody Harness Diagram for 2006 Ford Fusion SE 2.3 L4 GAS

Components on diagram:
  • Wheel Speed Sensor
  • Luggage Compartment Lamp
  • High Mounted Stop Lamp
  • Subwoofer Amplifier
  • Antenna Module
  • Seat Diagram for 2006 Ford Fusion SEL 3.0 V6 GASSeat Diagram for 2006 Ford Fusion SEL 3.0 V6 GAS

    Components on diagram:
  • Safety Belt Buckle Switch
  • Power Seat Motor
  • Air Bag Module
  • Seat Heater
  • Memory Module
  • CLICK HERE TO GET FULL ACCESS TO 2006 Ford Fusion PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2006 Ford Fusion AUTOMOBILES

    OEM drawn wiring diagrams for most 2006 Ford Fusion cars and light trucks sold in the U.S.

    2006 Ford Fusion SEL 2.3 L4 GAS Wiring Diagram2006 Ford Fusion SEL 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Speaker Left Rear
  • Speaker Right Rear
  • Speaker Right Front
  • Speaker Left Front
  • 2006 Ford Fusion SEL 2.3 L4 GAS Wiring Diagram2006 Ford Fusion SEL 2.3 L4 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Instrument Cluster
  • CLICK HERE TO GET FULL ACCESS TO 2006 Ford Fusion WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2006 Ford Fusion AUTOMOBILES

    OEM TSB listings for most 2006 Ford Fusion cars and light trucks sold in the U.S. from 1985+.

    Document: Electronic Automatic Temperature Control (EATC) - Extreme Cold temperature Blank Screen Or Stays In Off Position After Engine Starts
    Vehicle: 2006 Ford Fusion SEL 2.3 L4 GAS

    Symptoms:
  • Insufficient Performance
  • Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: FRONT SEATS - BACKREST TRIM COVER BOLSTER WEAR
    Vehicle: 2006 Ford Fusion SEL 2.3 L4 GAS

    Symptoms:
  • Uneven Wear
  • CLICK HERE TO GET FULL ACCESS TO 2006 Ford Fusion TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2006 Ford Fusion AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Ford Fusion cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2006 Ford Fusion SPECIFICATIONS DATA!

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