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Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Expedition car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Expedition automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Expedition AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Expedition cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Accumulator/Drier, Replace -> 1996 -> 1997 -> 1997 Expedition & F-Series -> Aerostar, Bronco, Explorer, Mountaineer, Ranger & 1996 F-Series -> Econoline -> Villager -> Windstar
Vehicle: 1997 Ford Expedition 4.6 V8 GAS
The accumulator/drier must be replaced any time the system has been left open for more than 24 hours with the system completely discharged, there is evidence of moisture in the system, the system is badly contaminated, there is more than five ounces of compressor oil in it, or the accumulator/drier is restricted, plugged or perforated. Replacement of a refrigerant line or a major component (condenser, evaporator or seized compressor) requires replacement of the accumulator/drier. The receiver/drier does not necessarily need to be replaced every time there is a los...
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BRAKE SERVICE PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Expedition cars and light trucks from 1990+.
Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Precautions
Vehicle: 2006 Ford Expedition Eddie Bauer 5.4 V8 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, precautions should be taken to minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
- Wear a suitable respirator approved for asbest...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 1998 Ford Expedition 5.4 V8 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Expedition cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2010 Ford Expedition EL Limited 5.4 V8 FLEX
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Expedition AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures -> TPMS Sensor Activation -> TPMS Sensor Training
Vehicle: 2007 Ford Expedition Limited 5.4 V8 GAS
TPMS Sensor Activation
To conserve battery power, the TPMS sensors will go into a sleep mode after approximately 30 minutes of inactivity. The sensors will not transmit tire pressure information while in sleep mode. The sensors must be activated to transmit the latest tire pressure information.
- Place the ignition switch in the On position.
- Position Ford TPMS activation tool, or equivalent, against the LF tire side wall 180° from the valve stem.
- The TPMS activation tool will flash a green light and sound a beep for each successful response from a TPMS sensor.
- Press the TPMS activat...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Expedition cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1999 Ford Expedition 5.4 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Disconnect alternator electrical connectors.
- Remove alternator mounting...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2007 Ford Expedition EL Eddie Bauer 5.4 V8 GAS
On these models, the cabin air filter is an option.
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Expedition AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Charge System Warning Indicator ->
Vehicle: 2008 Ford Expedition EL Eddie Bauer 5.4 V8 GAS
The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Expedition AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Expedition cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2005 Ford Expedition 5.4 V8 GAS
- Drain cooling system into a suitable container.
- Remove front air deflector if required.
- Remove fan blade and lefthand thread clutch using a suitable fan clutch holding tool and fan clutch wrench tool.
- Disconnect transmission fluid cooler lines from radiato...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Expedition AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Expedition cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1999 Ford Expedition 4.6 V8 GAS
- Remove air cleaner outlet pipe.
- Rotate belt tensioner clockwise, using a suitable tool to relieve t...
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COMPONENT LOCATION DIAGRAMS FOR Ford Expedition AUTOMOBILES
Component location diagrams for most Ford Expedition cars and light trucks sold in the U.S. from 1990+.
Body Components Diagram for 2006 Ford Expedition XLS 5.4 V8 GAS Components on diagram: |
Exhaust System Components Diagram for 2006 Ford Expedition XLS 5.4 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR Ford Expedition AUTOMOBILES
OEM drawn wiring diagrams for most Ford Expedition cars and light trucks sold in the U.S.
2006 Ford Expedition XLT 5.4 V8 GAS Wiring Diagram Components on diagram: |
2001 Ford Expedition 4.6 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Expedition AUTOMOBILES
OEM TSB listings for most Ford Expedition cars and light trucks sold in the U.S. from 1985+.
Document: AIR SUSPENSION DTC'S B2140 OR C2140 - RIDE HEIGHT RESET PROCEDURE Vehicle: 1997 Ford Expedition 4.6 V8 GAS Auto Systems: |
Document: STEERING WHEEL ANGLE CIRCUIT AND/OR SIGNAL FAILURE - C1277, C1278 - REVISED Vehicle: 2007 Ford Expedition EL Eddie Bauer 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Expedition AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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