Ford Excursion REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


Ford Excursion CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Year

2005200420032002
20012000

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Excursion car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Excursion automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford Excursion vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+

Orifice Tube/Expansion Valve Locations -> Domestic Light Trucks & Vans -> 1998-2000
Vehicle: 2000 Ford Excursion 6.8 V10 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO Ford Excursion A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Excursion cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 2002 Ford Excursion 6.8 V10 GAS

The single and tandem vacuum boosters,. Figs. and , are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.

On models equipped with gasoline engines, vacuum is supplied through a fitting in the intake manifold. On models equipped with diesel engines, vacuum is supplied through a vacuum pump.

The three basic elements of the booster are the vacuum power chamber, mechanically actua...

CLICK HERE TO GET FULL ACCESS TO Ford Excursion BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1998-06 F250HD, F350-550 & Excursion
Vehicle: 2003 Ford Excursion 5.4 V8 GAS

R...

CLICK HERE TO GET FULL ACCESS TO Ford Excursion FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Excursion cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2005 Ford Excursion 6.8 V10 GAS

Front

  • Raise and support the vehicle.
  • Index-mark front driveshaft to front axle flange and at transfer case flange.
  • Remove and discard bolts and U-joint retainers.
  • Remove and discard four flange bolts.
  • Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
  • Reverse procedure to install, noting the following:
    • Torque front propeller shaft flange bolts to 82 ft. lbs.
    • Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.

Rear

One Piece ...

CLICK HERE TO GET FULL ACCESS TO Ford Excursion DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2001 Ford Excursion 5.4 V8 GAS

  • Disconnect battery ground cable.
  • Remove alternator drive belt.
  • Disconnect alternator wire harness retainer from alternator bracket stud.
  • Remove alternator bracket bolt.
  • Disconnect alternator electrical connections.
  • Remove alternator mounting bolts.
  • Remove alternator ...

CLICK HERE TO GET FULL ACCESS TO Ford Excursion STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR Ford Excursion AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Low Fuel Level Warning Lamp ->
Vehicle: 2005 Ford Excursion 5.4 V8 GAS

When fuel level drops below a predetermined level, the CHECK GAUGE indicator should light. The CHECK GAUGE indicator shoul...

CLICK HERE TO GET FULL ACCESS TO Ford Excursion MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Excursion AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Excursion cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Ford Excursion 6.0 V8 DIESEL

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water inlet.
  • Remove radiator outlet hose from water inlet and from vehicle.
  • Reverse procedure to i...

CLICK HERE TO GET FULL ACCESS TO Ford Excursion RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR Ford Excursion AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Excursion cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2005 Ford Excursion 6.0 V8 DIESEL

  • Remove cooling fan, blade, clutch and shroud.
  • Rotate drive ...

CLICK HERE TO GET FULL ACCESS TO Ford Excursion SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR Ford Excursion AUTOMOBILES

Component location diagrams for most Ford Excursion cars and light trucks sold in the U.S. from 1990+.

Refrigeration System Components Diagram for 2004 Ford Excursion  5.4 V8 GASRefrigeration System Components Diagram for 2004 Ford Excursion 5.4 V8 GAS

Components on diagram:
  • A/C Pressure Cutoff Switch
  • AC Cycling Switch
  • A/C Evaporator Core
  • A/C Compressor Pressure Relief Valve
  • Condenser Hose
  • Center Dash Panel Components Diagram for 2003 Ford Excursion  6.0 V8 DIESELCenter Dash Panel Components Diagram for 2003 Ford Excursion 6.0 V8 DIESEL

    Components on diagram:
  • Connector 241
  • Air Bag Deactivation Switch
  • Connector 2159
  • Cigar Lighter
  • Four Wheel Drive Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford Excursion PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford Excursion AUTOMOBILES

    OEM drawn wiring diagrams for most Ford Excursion cars and light trucks sold in the U.S.

    2003 Ford Excursion  6.0 V8 DIESEL Wiring Diagram2003 Ford Excursion 6.0 V8 DIESEL Wiring Diagram

    Components on diagram:
  • ABS Control Module
  • 2002 Ford Excursion  5.4 V8 GAS Wiring Diagram2002 Ford Excursion 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Accessory Delay Relay
  • Battery Saver Relay
  • CLICK HERE TO GET FULL ACCESS TO Ford Excursion WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford Excursion AUTOMOBILES

    OEM TSB listings for most Ford Excursion cars and light trucks sold in the U.S. from 1985+.

    Document: REAR WINDOW DEFROSTER GRID/INTEGRAL ANTENNA DIAGNOSIS AND REPAIR - TERMINAL TAB REPAIR - REVISED
    Vehicle: 2004 Ford Excursion 6.8 V10 GAS

    Symptoms:
  • Inoperative, No Response
  • Insufficient Performance
  • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Entertainment: Stereo, Radio, Cassettes
  • Document: LEATHER-WRAPPED STEERING WHEEL - LEATHER COMING LOOSE
    Vehicle: 2003 Ford Excursion 7.3 V8 DIESEL

    Auto Systems:
  • Steering, Suspension
  • CLICK HERE TO GET FULL ACCESS TO Ford Excursion TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford Excursion AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Excursion cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford Excursion SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your Ford Excursion vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find