Ford E-350 Econoline REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford E-350 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-350 Econoline car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-350 Econoline automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford E-350 Econoline vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Water Pump, Replace -> 1998 -> 1999-2000 -> 2.5L Engine -> 3.0L Engine -> 3.8L Engine -> 4.0L Engine -> 4.0L Pushrod Engine -> 4.0L SOHC Engine -> 4.2L Engine -> 4.6L, 5.4L & 6.8L Engines -> 5.0L Engine -> 7.3L Diesel Engine -> Diesel Engine -> Econoline -> Excursion -> Expedition & Navigator -> Explorer & Mountaineer -> F-Series -> Gasoline Engine -> Ranger -> Villager -> Windstar
Vehicle: 1998 Ford E-350 Econoline Super Wagon 6.8 V10 GAS

Econoline
4.2L Engine
  • Drain coolant into suitable container.
  • Remove fan and fan clutch.
  • Remove accessory drive belt.
  • Remove lower radiator hose from water pump.
  • Disconnect engine harness from water pump mounting stud and water bypass tube.
  • Remove A/C compressor support bracket.
  • Remove bolts and pulley from water pump.
  • Remove bypass tube from water pump.
  • Remove bolts (A) and stud bolts (B), Fig. , from water pump, then remove pump from cover.
  • Reverse procedure to install, noting the following:
    • ...

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BRAKE SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.

Drum Brakes -> E-250-350, F-250-350 & F-Super Duty -> Brake Service -> Assemble -> Disassemble -> F-Super Duty -> Installation -> Overhaul -> Removal -> Transmission Mounted -> Transmission Mounted Parking Brake, Replace
Vehicle: 1992 Ford E-350 Econoline Super 7.5 V8 GAS

Removal

  • Raise and support vehicle, then remove wheel and tire assembly.
  • Remove brake drums, parking brake lever assembly retaining nut from behind backing plate, then the parking brake lever assembly.
  • Remove adjusting cable assembly from anchor pin, cable guide and adjusting lever, Fig. .
  • Remove brake shoe retracting springs, then the brake shoe hold-down springs.
  • Remove brake shoes and adjusting screw assembly, then disassemble adjusting screw assembly.

Installation

  • Clean ledge pads on backing plate, sanding lightly to bare metal.
  • Apply suitable lubricant to retracting and hold-down spri...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991-06 Econoline
Vehicle: 1996 Ford E-350 Econoline Super Wagon 7.5 V8 GAS

The inertia switch is ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1993 Ford E-350 Econoline Super Wagon 7.3 V8 DIESEL

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2005 Ford E-350 Econoline 6.8 V10 GAS

  • Disconnect battery ground cable.
  • Disconnect air cleaner assembly.
  • Loosen worm clamp.
  • Remove bolts and pull air cleaner assembly away from its mounted position.
  • Disconnect mass air flow sensor electrical connector.
  • Position alternator drive belt aside.
  • Disconnect alt...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Fuel Reset ->
Vehicle: 1997 Ford E-350 Econoline Super 7.3 V8 DIESEL

The FUEL RESET indicator is grounded through the inertia switch whenever vehicle is in a high force situation. The Inertia F...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1990 Ford E-350 Econoline Super 7.3 V8 DIESEL

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp at radiator outlet and remove hose.
  • Reposition hose clamp at water pump and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Upper

  • Drain cooling system into a s...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1996 Ford E-350 Econoline HD Club Wagon 5.8 V8 GAS

Automatic Tension

  • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
  • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
  • Reverse procedure to install.

Manual Tension

  • Loosen accessory adjustment bolt and pivot bolt.
  • Remove belt.
  • Reverse procedure to install, adjust belt tension as follows:
    • Lo...

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COMPONENT LOCATION DIAGRAMS FOR Ford E-350 Econoline AUTOMOBILES

Component location diagrams for most Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.

Body Components Diagram for 1995 Ford E-350 Econoline Super Wagon 7.3 V8 DIESELBody Components Diagram for 1995 Ford E-350 Econoline Super Wagon 7.3 V8 DIESEL

Components on diagram:
  • Warning Buzzer Module
  • 4 Wheel Anti-Lock Brake Module
  • Transmission Range Sensor
  • Remote Keyless Entry Module
  • Right Front Wheel Sensor
  • Body Components Diagram for 1994 Ford E-350 Econoline HD Club Wagon 7.3 V8 DIESELBody Components Diagram for 1994 Ford E-350 Econoline HD Club Wagon 7.3 V8 DIESEL

    Components on diagram:
  • Rear Axle Speed Sensor
  • Ignition Switch
  • Power Mirror Switch
  • Cargo Lamp
  • RABS Valve Assembly
  • CLICK HERE TO GET FULL ACCESS TO Ford E-350 Econoline PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford E-350 Econoline AUTOMOBILES

    OEM drawn wiring diagrams for most Ford E-350 Econoline cars and light trucks sold in the U.S.

    1996 Ford E-350 Econoline Super 5.8 V8 GAS Wiring Diagram1996 Ford E-350 Econoline Super 5.8 V8 GAS Wiring Diagram

    Components on diagram:
  • Main Light Switch
  • Dome Map Switch and Lamp
  • Trailer Camper Adapter
  • LH/RH Front Courtesy lamp
  • LH/RH Courtesy Lamp Switch
  • 1997 Ford E-350 Econoline  5.4 V8 GAS Wiring Diagram1997 Ford E-350 Econoline 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Left Front Door Lock Motor
  • Memory Lock Module
  • Master Window Door Lock Control Switch
  • RH Power Door Lock Window Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford E-350 Econoline WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford E-350 Econoline AUTOMOBILES

    OEM TSB listings for most Ford E-350 Econoline cars and light trucks sold in the U.S. from 1985+.

    Document: WHINE/BUZZ IN SPEAKER - FUEL PUMP RFI NOISE - REV
    Vehicle: 1995 Ford E-350 Econoline Super 5.8 V8 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: PULLEY/BELT TENSION/WEAR (4.9/5.0/5.8/7.5L)
    Vehicle: 1989 Ford E-350 Econoline Super 7.5 V8 GAS

    Symptoms:
  • Uneven Wear
  • Auto Systems:
  • Cooling, Water Pump, Drive Belts, Pulleys
  • CLICK HERE TO GET FULL ACCESS TO Ford E-350 Econoline TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford E-350 Econoline AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford E-350 Econoline SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2000 Ford E-350 Econoline Grille Assembly2000 Ford E-350 Econoline Grille Assembly, With chrome frame and argent grille insert; Without emblem provision; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $57.90

    Click here to view more details1996 Ford E-350 Econoline Oil Pressure Switch, 1/4 in. x 18 NPT thread size; Screw type; 1-prong male terminal; 3 to 7.5 psi operating pressure; A high quality, direct fit OE replacement oil pressure switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $3.90

    Click here to view more details1968 Ford Mustang Heater/Defrost Plenum For All Models Except 1967-68 With Factory Air Conditioning, Heater/Defrost Plenum For All Models Except 1967-68 With Factory Air Conditioning, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $12.50

    Click here to view more details1984 Ford E-350 Econoline Super L6, 4.9 L, 300 CID Rebuilt Engine, Dipstick in block behind oil filter mounting. Without smog., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,390.00

    Click here to view more details1987 Ford E-350 Econoline Used Fan Clutch, 4.9, AUTO, 4X4 6-300 (4.9L), Without AC, Very Good.

    Source: Used Auto Parts Store

    $70.00

    Click here to view more details2004 Ford E-350 Econoline Used A/C Compressor, 4.6, AUTO, RWD from 8/15/02, Very Good.

    Source: Used Auto Parts Store

    $128.00
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