Ford E-350 Econoline REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford E-350 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-350 Econoline car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-350 Econoline automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford E-350 Econoline vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Blower Motor, Replace -> 1998 Auxiliary -> 1998 Standard -> 1999-2000 Auxiliary -> 1999-2000 Standard -> Auxiliary -> Center Console -> Econoline -> Excursion -> Expedition & Navigator -> Explorer & Mountaineer -> F-Series -> Plenum -> Ranger -> Standard -> Villager -> Windstar
Vehicle: 1999 Ford E-350 Econoline 5.4 V8 GAS

Econoline
Standard
  • Remove battery tray.
  • On models equipped with A/C, remove three accumulator/drier mounting screws, then move accumulator drier.
  • On all models, disconnect electrical connector from blower motor.
  • Remove blower motor housing tube.
  • Remove four screws and retaining clip.
  • To ease removal, align flat spot on blower motor mounting plate with accumulator, then remove blower motor.
  • Remove retaining clip, then the blower motor wheel.
  • Reverse procedure to install.
Auxiliary
  • Remove thir...

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BRAKE SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.

Anti-lock Brakes -> Aerostar, E-Series, F-Series & Ranger (RABS) -> System Service -> 1997 F-250HD & F-350 -> Aerostar -> Aerostar & 1997 Ranger -> Brake System Bleed -> Component Replacement -> E-Series -> Except Aerostar & 1997 Ranger -> F-150 & F-250LD -> F-Super Duty Series -> Installation -> RABS Module -> Ranger -> Rear Wheel Speed Sensor -> Removal -> Speed Sensor Ring
Vehicle: 1997 Ford E-350 Econoline Super Wagon 5.4 V8 GAS

Brake System Bleed

Aerostar & 1997 Ranger

The RABS II master cylinder and hydraulic control unit must be bled using anti-lock brake adapter tool No. T90P-50-ALA and jumper tool No. T93T-50-ALA, or equivalents. If this procedure is not followed, air will be trapped in the hydraulic control unit and will contribute to improper brake pedal feel.

Bleed system as follows:

  • Place bleed/harness switch on bleed adapter tool to bleed position.
  • Turn ignition switch to On position. At this point, the red OFF indicator should turn on.
  • Push motor button on the adapter down. This starts the pump moto...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 1999 Ford E-350 Econoline Super Wagon 5.4 V8 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

On model...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1994 Ford E-350 Econoline Super 7.5 V8 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1991 Ford E-350 Econoline Super Wagon 5.8 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle, if required.
  • Disconnect electrical connector or solenoid relay wire from starter motor.
  • Remove starter motor attach...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Charge System Warning Indicator ->
Vehicle: 2001 Ford E-350 Econoline 6.8 V10 GAS

The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-350 Econoline cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Ford E-350 Econoline 5.4 V8 CNG

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water inlet.
  • Remove radiator outlet hose from water inlet and from vehicle.
  • Reverse procedur...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-350 Econoline AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1993 Ford E-350 Econoline 7.3 V8 DIESEL

  • Loosen accessory adjustment bolt and pivot bolt.
  • Remove belt.
  • Reverse procedure to install, adjust belt tension as follows:
    • Loosen adjustment bolts then install a suitable belt tension gauge.
    • Tighten pivot bolt enough to remove freeplay from pivot area.
    • To adjust all belts except alternator, install square drive ratchet wrench or breaker bar to square hole in accessory bracket and tighte...

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COMPONENT LOCATION DIAGRAMS FOR Ford E-350 Econoline AUTOMOBILES

Component location diagrams for most Ford E-350 Econoline cars and light trucks sold in the U.S. from 1990+.

Front Disc Brake Components Diagram for 2003 Ford E-350 Econoline  6.8 V10 GASFront Disc Brake Components Diagram for 2003 Ford E-350 Econoline 6.8 V10 GAS

Components on diagram:
  • Wheel Bearing
  • Brake Disc
  • Brake Hub
  • Disc Brake Caliper
  • Disc Brake Caliper Anchor Plate
  • Wiper Control Module Diagram for 2003 Ford E-350 Econoline  6.8 V10 GASWiper Control Module Diagram for 2003 Ford E-350 Econoline 6.8 V10 GAS

    Components on diagram:
  • Wiper Control Module
  • Wiper Control Module Connector
  • CLICK HERE TO GET FULL ACCESS TO Ford E-350 Econoline PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford E-350 Econoline AUTOMOBILES

    OEM drawn wiring diagrams for most Ford E-350 Econoline cars and light trucks sold in the U.S.

    1997 Ford E-350 Econoline Super Wagon 5.4 V8 GAS Wiring Diagram1997 Ford E-350 Econoline Super Wagon 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Vacuum Tank
  • Outside Recirculate Vacuum Motor
  • Panel Defrost Vacuum Motor
  • Vacuum Check Valve
  • Floor Defrost Vacuum Motor
  • 1997 Ford E-350 Econoline HD Club Wagon 5.4 V8 GAS Wiring Diagram1997 Ford E-350 Econoline HD Club Wagon 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Main Light Switch
  • Right Courtesy Lamp Switch
  • Left Courtesy Lamp Switch
  • Illuminated Entry Module
  • Right Front Courtesy Lamp
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    TECHNICAL SERVICE BULLETINS FOR Ford E-350 Econoline AUTOMOBILES

    OEM TSB listings for most Ford E-350 Econoline cars and light trucks sold in the U.S. from 1985+.

    Document: USE OF RECYCLED ENGINE COOLANT - SERVICE TIP - REV
    Vehicle: 1986 Ford E-350 Econoline 5.8 V8 GAS

    Auto Systems:
  • Cooling, Water Pump, Drive Belts, Pulleys
  • Document: A/C COMP (FX-15) - OIL RECOVERY/MEASURING PROC - REV
    Vehicle: 1993 Ford E-350 Econoline HD Club Wagon 4.9 L6 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO Ford E-350 Econoline TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford E-350 Econoline AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-350 Econoline cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford E-350 Econoline SPECIFICATIONS DATA!

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