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Ford F-350 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-350 Super Duty Pickup car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford F-350 Super Duty Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford F-350 Super Duty Pickup AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-350 Super Duty Pickup cars and light trucks from 1990+
General Service Domestic Vehicles -> 2001-02 -> Pressure Gauge Indication
Vehicle: 2001 Ford F-350 Super Duty Pickup 6.8 V10 GAS
Due to the different types of models and systems, the following typical pressure gauge indications should be used as a guide only as shown in Fig. . Refer to the "Performance Tests" or "System Pressure Check" for the particular model being tested. When indications other than normal are encountered, these typical indication charts will assist in diagnosing the refrigerant system. It should be noted that pressures may vary slightly above or below due to changes in ambient temperature and relative humidity.
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BRAKE SERVICE PROCEDURES FOR Ford F-350 Super Duty Pickup AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-350 Super Duty Pickup cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement -> Aerostar -> Dana -> E-Series -> Escape -> Expedition, Navigator, F-150 & F-250LD -> Explorer, Mountaineer & Ranger -> F-Super Duty Series -> Ford -> Front -> Installation -> Rear -> Removal -> Windstar & Villager
Vehicle: 1999 Ford F-350 Super Duty Pickup 6.8 V10 GAS
Aerostar
Removal
- Remove sufficient brake fluid from master cylinder reservoir.
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove disc brake caliper as outlined in "Caliper Service".
- On models equipped with 2WD, remove hub grease cap, cotter pin, nut retainer, hub spindle nut and front outer wheel bearing washer, then remove outer wheel bearing.
- On all models, remove front disc brake hub and rotor.
- On models equipped with 4WD, remove hub as outlined under "Halfshaft, Replace," in "All Wheel Drive System."
Installation
- On models equipped with 2WD, install front disc brake ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-350 Super Duty Pickup AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2005 Ford F-350 Super Duty Pickup 6.8 V10 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-350 Super Duty Pickup AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-350 Super Duty Pickup cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front
Vehicle: 2005 Ford F-350 Super Duty Pickup 5.4 V8 GAS
Front
Warning: The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the righthand kick panel area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
- With vehicle in NEUTRAL, position on a hoist.
- Remove the front wheel and tire assembly.
- Remove dust cap and nut from axle halfsha...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-350 Super Duty Pickup AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford F-350 Super Duty Pickup cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2000 Ford F-350 Super Duty Pickup 5.4 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- On models equipped with bi-fuel, relieve bi-fuel pressure system.
- Position aside bi-fuel pressure system.
- On all models, disconnect alternator wire harness retainer from alternator bracket stud.
- Remove alternator bracket bolts.
- Disconnect alter...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-350 Super Duty Pickup AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Charge System Warning Indicator ->
Vehicle: 2004 Ford F-350 Super Duty Pickup 6.8 V10 GAS
The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-350 Super Duty Pickup AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-350 Super Duty Pickup cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2000 Ford F-350 Super Duty Pickup 7.3 V8 DIESEL
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at water pump.
- Remove hose from water pump.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-350 Super Duty Pickup AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2005 Ford F-350 Super Duty Pickup 6.0 V8 DIESEL
- Remove cooling fan, blade, clutch and shroud.
- Rotate drive ...
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COMPONENT LOCATION DIAGRAMS FOR Ford F-350 Super Duty Pickup AUTOMOBILES
Component location diagrams for most Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
 Inlet Pipes And Catalytic Converter Diagram for 2003 Ford F-350 Super Duty Pickup 6.8 V10 GASComponents on diagram: |
 Engine Diagram for 2005 Ford F-350 Super Duty Pickup 6.0 V8 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR Ford F-350 Super Duty Pickup AUTOMOBILES
OEM drawn wiring diagrams for most Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S.
 2000 Ford F-350 Super Duty Pickup 5.4 V8 GAS Wiring DiagramComponents on diagram: |
 2003 Ford F-350 Super Duty Pickup 6.0 V8 DIESEL Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford F-350 Super Duty Pickup AUTOMOBILES
OEM TSB listings for most Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING Vehicle: 2004 Ford F-350 Super Duty Pickup 6.8 V10 GAS Auto Systems: |
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Document: INADVERTENT DISABLING OF BRAKE SHIFT INTERLOCK - REVISED Vehicle: 2001 Ford F-350 Super Duty Pickup 7.3 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford F-350 Super Duty Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-350 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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