Ford F-350 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford F-350 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-350 Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-350 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford F-350 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford F-350 Pickup cars and light trucks from 1990+

Compressor Service -> SHAFT SEAL, REPLACE -> CAPRI COMPRESSOR -> FS-10 & FX-15 -> Installation -> PANASONIC -> PROBE COMPRESSOR -> Removal -> SD-709
Vehicle: 1995 Ford F-350 Pickup 5.8 V8 GAS

CAPRI COMPRESSOR

Except for manifold hose O-rings and front shaft seal this compressor is not serviceable and must be replaced as an assembly.

  • Remove pressure plate, pulley and field coil.
  • Remove felt seal, then the snap ring.
  • Remove key from shaft using shaft key remover tool No. T81P-19623-NH, or equivalent, Fig. .
  • Remove thrust plate using compressor shaft seal seat remover tool No. T87P-19623-BR, or equivalent. Insert tool into seal bore and against seal thrust plate, then push holder ring downward and pull up on T-handle.
  • Remove...

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BRAKE SERVICE PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-350 Pickup cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service
Vehicle: 1997 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL

  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Unclip speed sensor wiring from brake hose.
  • Remove ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-350 Pickup cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1980-92 Bronco, F-Super Duty & F150-350 w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1990 Ford F-350 Pickup 5.8 V8 GAS

Norm...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-350 Pickup cars and light trucks from 1990+.

DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1990 Ford F-350 Pickup Super CAB 7.5 V8 GAS

Front

  • Raise and support the vehicle.
  • Index-mark front driveshaft to front axle flange and at transfer case flange.
  • Remove and discard bolts and U-joint retainers.
  • Remove and discard four flange bolts.
  • Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
  • Reverse procedure to install, noting the following:
    • Torque flange bolts to 30 ft. lbs.
    • Torque U-joint retainer bolts to 16 ft. lbs.

Rear

One Piece Driveshaft
  • Raise and support vehicle.
  • To maint...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford F-350 Pickup cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1994 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL

  • Disconnect battery ground cable.
  • Raise and support vehicle, if required.
  • Disconnect electrical connector or solenoid relay wire from starter motor.
  • Remove starter motor attach...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-350 Pickup cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Check Engine Lamp -> 1993-97 -> Continuous Memory -> EEC -> EEC IV -> EEC V -> Except Malfunction Indicator Lamp (MIL) -> Keep Alive Memory (KAM) -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> Malfunction Indicator Light -> PCM Reset Using Generic Scan Tool
Vehicle: 1994 Ford F-350 Pickup 4.9 L6 GAS

EEC

Except Malfunction Indicator Lamp (MIL)

When using NGS tool No. 007-00500, or equivalent, select Diagnostic Test Mode Results, then press CLEAR or disconnect battery ground cable. Codes will be erased from back-up memory after 24 hours.

Malfunction Indicator Light
  • Activate diagnostic test mode.
  • Disconnect diagnostic connector.
  • Jump BL/W and GY/BL wires using suitable jumper wire.
  • Wait about two seconds.
  • Remove jumper wire and reconnect diagnostic connector.
  • MIL will stay on, and codes will be erased.

EEC IV

Continuous Memory

This lamp should light when the ignition is turned On. After the engin...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-350 Pickup cars and light trucks from 1990+

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1990 Ford F-350 Pickup 5.8 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition hose clamp at heater core and remove hose.
  • Reposition hose clamp at coolant tube and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-350 Pickup AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-350 Pickup cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 1995 Ford F-350 Pickup 7.3 V8 DIESEL

  • Loosen accessory adjustment bolt and pivot bolt.
  • Remove belt.
  • Reverse procedure to install, adjust belt tension as follows:
    • Loosen adjustment bolts then install a suitable belt tension gauge.
    • Tighten pivot bolt enough to remove freeplay from pivot area.
    • To adjust all belts except alternator, install square drive ratchet wrench or breaker bar to square hole in accessory bracket and tighte...

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COMPONENT LOCATION DIAGRAMS FOR Ford F-350 Pickup AUTOMOBILES

Component location diagrams for most Ford F-350 Pickup cars and light trucks sold in the U.S. from 1990+.

Rear Window Defrost Control Diagram for 1990 Ford F-350 Pickup  5.8 V8 GASRear Window Defrost Control Diagram for 1990 Ford F-350 Pickup 5.8 V8 GAS

Components on diagram:
  • Rear Window Defrost Control
  • I/P Components Diagram for 1994 Ford F-350 Pickup Super CAB 7.3 V8 DIESELI/P Components Diagram for 1994 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL

    Components on diagram:
  • Transmission Control Switch
  • Warning Chime Module
  • Cigar Lighter
  • Heater Control Illumination
  • Ashtray Illumination
  • CLICK HERE TO GET FULL ACCESS TO Ford F-350 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford F-350 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most Ford F-350 Pickup cars and light trucks sold in the U.S.

    1996 Ford F-350 Pickup Super CAB 5.8 V8 GAS Wiring Diagram1996 Ford F-350 Pickup Super CAB 5.8 V8 GAS Wiring Diagram

    Components on diagram:
  • Instrument Cluster
  • Ignition Coil
  • Radio Capacitor
  • Distributor
  • Powertrain Control Module
  • 1994 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL Wiring Diagram1994 Ford F-350 Pickup Super CAB 7.3 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Right Rear Park/Stop/Turn Lamp
  • Left Rear Park/Stop/Turn Lamp
  • CLICK HERE TO GET FULL ACCESS TO Ford F-350 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford F-350 Pickup AUTOMOBILES

    OEM TSB listings for most Ford F-350 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: FUEL LINE RETAINER CLIPS - DEFECTIVE - SAFETY RECALL
    Vehicle: 1985 Ford F-350 Pickup 4.9 L6 GAS

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: WIND/WHISTLE NOISE FROM PLENUM WHEN FAN IS ON
    Vehicle: 1994 Ford F-350 Pickup 7.3 V8 DIESEL

    Symptoms:
  • Noise
  • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO Ford F-350 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford F-350 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-350 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford F-350 Pickup SPECIFICATIONS DATA!

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