Ford E-150 Econoline REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-150 Econoline car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-150 Econoline automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford E-150 Econoline vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+

General Service Domestic Vehicles -> 1996-97 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver/Drier -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 1996 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:

  • Refrigerant systems must have an adequate, but not excessive charge.
  • Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
  • The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...

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BRAKE SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

POWER BRAKE UNITS, FORD -> Bendix Vacuum Brake Booster -> BRAKE BOOSTER, Replace
Vehicle: 1991 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

Make sure booster rubber reaction disc is properly installed as shown in Fig. , if the master cylinder pushrod is removed or accidentally pulled out. A dislodged disc may cause excessive pedal travel and extreme operation sensitivity. The disc is black compared to the silver colored valve plunger that will be exposed after pushrod and front seal are removed. The booster unit is serviced as an assembly and must be replaced if the reaction disc cannot be properly installed and aligned, or if it cannot be located within the unit itself.

  • Disconnect battery ground cable.
  • Disconn...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 1990 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

One Piece Driveshaft

  • Raise and support vehicle.
  • To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
  • Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
  • Remove four bolts.
  • Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
  • Lower driveshaft and slide it off outp...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1993 Ford E-150 Econoline 5.8 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle, if required.
  • Disconnect electrical connector or solenoid relay wire from starter motor.
  • Remove starter motor attach...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Low Coolant Lamp ->
Vehicle: 1992 Ford E-150 Econoline 5.8 V8 GAS

This lamp should light when engine coolant level in the radiator drops below a predetermined le...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1990 Ford E-150 Econoline 5.0 V8 GAS

  • Disconnect negative battery cable at battery.
  • Drain cooling system into a suitable container.
  • Remove overflow tube from coolant recovery bottle and detach it from radiator shroud.
  • Remove four shroud attaching bolts and position it over fan.
  • Remove lower radiator hose and position aside.
  • Remove upper radiator hose and p...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

Automatic Tension

  • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
  • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
  • Reverse procedure to install.

Manual Tension

  • Loosen accessory adjustment bolt and pivot bolt.
  • Remove belt.
  • Reverse procedure to install, adjust belt tension as follows:
    • Lo...

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COMPONENT LOCATION DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES

Component location diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

 Diagram for 1995 Ford E-150 Econoline Club Wagon 4.9 L6 GAS Diagram for 1995 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

Components on diagram:
  • Connector C-1000
  • Instrument Cluster and Panel Illumination Components Diagram for 2005 Ford E-150 Econoline  4.6 V8 GASInstrument Cluster and Panel Illumination Components Diagram for 2005 Ford E-150 Econoline 4.6 V8 GAS

    Components on diagram:
  • Radio Chassis
  • Climate Control Assembly
  • Rear Blower Control Assembly
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES

    OEM drawn wiring diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S.

    1995 Ford E-150 Econoline  5.8 V8 GAS Wiring Diagram1995 Ford E-150 Econoline 5.8 V8 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Left Front Door Speaker
  • Right Front Door Speaker
  • 2001 Ford E-150 Econoline  4.2 V6 GAS Wiring Diagram2001 Ford E-150 Econoline 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Main Light Switch
  • Right Courtesy Lamp Switch
  • Left Courtesy Lamp Switch
  • Side Door Courtesy Lamp Switch
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    TECHNICAL SERVICE BULLETINS FOR Ford E-150 Econoline AUTOMOBILES

    OEM TSB listings for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.

    Document: APPROVED HEAD GASKET REPLACEMENT SERVICE PROCEDURES
    Vehicle: 1999 Ford E-150 Econoline 5.4 V8 GAS

    Auto Systems:
  • Gasoline Engines
  • Document: TFI-IV IGNITION - INITIAL TIMING PROC - S/M UPDATE
    Vehicle: 1989 Ford E-150 Econoline Super 4.9 L6 GAS

    Auto Systems:
  • Ignition, Electronic Ignition
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford E-150 Econoline AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline SPECIFICATIONS DATA!

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    Click here to view more details about 2000 Ford E-150 Econoline Header Panel2000 Ford E-150 Econoline Header Panel, A high quality, direct fit OE replacement header panel; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $104.65

    Click here to view more details about 1991 Ford E-150 Econoline Side Marker, Front, Driver Or Passenger Side1991 Ford E-150 Econoline Side Marker, Front, Driver Or Passenger Side, Bulbs not included; DOT and SAE approved; A high quality, OE replacement side marker light; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $13.73

    Click here to view more details1969 Ford Mustang Driver Side Lower Radiator Support Lower Bracket, Driver Side Lower Radiator Support Lower Bracket, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $64.50

    Click here to view more details1997 Ford E-150 Econoline V8, 4.6 L, 281 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,530.00

    Click here to view more details1986 Ford E-150 Econoline Used A/C Compressor, 7.5, AUTO, 4X2 integral AC, 8-460 (7.5L), Very Good.

    Source: Used Auto Parts Store

    $106.00

    Click here to view more details2000 Ford E-150 Econoline Used A/C Compressor, 4.2, AUTO, RWD 6-255 (4.2L), Very Good.

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    $103.00
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