Ford E-150 Econoline REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-150 Econoline car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-150 Econoline automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford E-150 Econoline vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> HEATER CORE, REPLACE -> AEROSTAR -> Auxiliary -> Auxiliary Heater -> BRONCO & F SERIES -> ECONOLINE -> EXPLORER & RANGER -> Standard -> Standard Heater -> VILLAGER
Vehicle: 1992 Ford E-150 Econoline 4.9 L6 GAS

ECONOLINE

Standard
  • Disarm air bag system as outlined under .
  • Drain cooling system.
  • Disconnect and plug inlet and outlet hoses from heater core.
  • Remove screws retaining panel to underside of instrument panel, then the panel.
  • Remove heater core cover attaching screws, Fig. , and the heater core cover.
  • Remove screw and retaining bracket from bottom of heater core, then slide core and seal from case.
  • Reverse procedure to install.
  • Rearm air bag system as outlined under .
Auxiliary
  • Disarm air b...

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BRAKE SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

Drum Brakes -> E-150-E-250, Econoline, F-150-250 & Ranger -> Parking Brake w/Rear Disc -> E-Series -> F-Series, Expedition, Explorer, Mountaineer & Navigator -> F-Super Duty
Vehicle: 2003 Ford E-150 Econoline 4.6 V8 GAS

F-Super Duty

  • Raise and support vehicle, remove tire and wheel assemblies.
  • Remove rear brake disc rotor.
  • Disconnect rear parking brake cable at parking brake cable equalizer.
  • Disconnect parking brake cable at parking brake lever.
  • Remove outboard brake shoe retaining spring.
  • Remove brake shoe adjusting screw spring, brake shoe hold down springs and brake adjuster screw.
  • Remove parking brake shoe and linings along with inboard brake shoe retracting spring.
  • Reverse procedure to install.

F-Series, Expedition, Explorer, Mountaineer & Navigator

  • Pull front parking brake cable and condui...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1993-06 Econoline w/Gasoline Engine -> Normal Service -> Severe Service
Vehicle: 1999 Ford E-150 Econoline 4.6 V8 GAS

Normal Service

Replace ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2005 Ford E-150 Econoline 5.4 V8 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1994 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle, if required.
  • Disconnect electrical connector or solenoid relay wire from starter motor.
  • Remove starter motor attach...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
Vehicle: 1993 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump connection.
  • Remove radiator outlet hose from water pump connection and from vehicle.
  • Reverse procedure...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1991 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

Automatic Tension

  • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
  • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
  • Reverse procedure to install.

Manual Tension

  • Loosen accessory adjustment bolt and pivot bolt.
  • Remove belt.
  • Reverse procedure to install, adjust belt tension as follows:
    • Lo...

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COMPONENT LOCATION DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES

Component location diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

 Diagram for 1993 Ford E-150 Econoline  5.8 V8 GAS Diagram for 1993 Ford E-150 Econoline 5.8 V8 GAS

Components on diagram:
  • A/C Clutch Cycling Pressure Switch
  • Dash Panel Diagram for 2002 Ford E-150 Econoline  4.2 V6 GASDash Panel Diagram for 2002 Ford E-150 Econoline 4.2 V6 GAS

    Components on diagram:
  • Data Link Connector
  • Ignition Switch
  • Accelerator Pedal Position Sensor
  • Idle Validation Switch
  • Brake Pedal Position Switch
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    WIRING DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES

    OEM drawn wiring diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S.

    1994 Ford E-150 Econoline Club Wagon 5.0 V8 GAS Wiring Diagram1994 Ford E-150 Econoline Club Wagon 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Transmission Control Switch
  • Programmable Speedometer/Odometer Module (PSOM)
  • Manual Lever Position Sensor
  • Speed Control Servo/Amplifier Assembly
  • Brake On/Off (BOO) Switch
  • 1997 Ford E-150 Econoline Club Wagon 4.2 V6 GAS Wiring Diagram1997 Ford E-150 Econoline Club Wagon 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Main Light Switch
  • Multi-Function Switch
  • Remote Radio Control
  • Auxiliary A/C Illumination
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford E-150 Econoline AUTOMOBILES

    OEM TSB listings for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.

    Document: PAINT - IRON PARTICLE/ACID RAIN/IND FALLOUT
    Vehicle: 1996 Ford E-150 Econoline 5.8 V8 GAS

    Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • Document: HARD STARTING/ROUGH IDLE - WARRANTY REVISION
    Vehicle: 1986 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

    Symptoms:
  • Starting Problems
  • Auto Systems:
  • Starting, Charging, Battery
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford E-150 Econoline AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline SPECIFICATIONS DATA!

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    Click here to view more details about 2000 Ford E-150 Econoline Header Panel2000 Ford E-150 Econoline Header Panel, A high quality, direct fit OE replacement header panel; Backed by 1-year, unlimited-mileage warranty..

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    $104.65

    Click here to view more details about 2002 Ford E-150 Econoline Cornering Light, Driver Side2002 Ford E-150 Econoline Cornering Light, Driver Side.

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