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Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-150 Econoline car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-150 Econoline automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford E-150 Econoline vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Electric Actuators, Replace -> 1997 Econoline -> A/C Electronic Door -> Expedition & 1997 F-Series -> Panel/Floor/Defrost Door -> Recirculation/Air Door -> Temperature Blend/Panel Bypass Door -> Villager -> Windstar
Vehicle: 1996 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

Expedition & 1997 F-Series
  • Remove floor duct panel, then the righthand instrument panel brace.
  • Remove lefthand instrument panel lower nut and position brace aside.
  • Remove two floor duct attaching screws and the duct.
  • Remove three actuator screws and disconnect electrical connector.
  • Release actuator shaft by pulling downward, then remove actuator.
  • Reverse procedure to install.
Villager
Recirculation/Air Door
  • Remove four console compartment plastic screws or the C/D changer cover plastic screws, if equipped.
  • ...

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BRAKE SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

POWER BRAKE UNITS, FORD -> Bendix Vacuum Brake Booster -> BRAKE BOOSTER, Replace
Vehicle: 1991 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

Make sure booster rubber reaction disc is properly installed as shown in Fig. , if the master cylinder pushrod is removed or accidentally pulled out. A dislodged disc may cause excessive pedal travel and extreme operation sensitivity. The disc is black compared to the silver colored valve plunger that will be exposed after pushrod and front seal are removed. The booster unit is serviced as an assembly and must be replaced if the reaction disc cannot be properly installed and aligned, or if it cannot be located within the unit itself.

  • Disconnect battery ground cable.
  • Disconn...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 1991 Ford E-150 Econoline Super 5.8 V8 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2005 Ford E-150 Econoline 5.4 V8 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

Starter, Replace
Vehicle: 1992 Ford E-150 Econoline 4.9 L6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle, if required.
  • Disconnect electrical connector or solenoid relay wire from starter motor.
  • Remove starter motor attach...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Rear Load Leveling (CHECK SUSP) ->
Vehicle: 1996 Ford E-150 Econoline 5.0 V8 GAS

The CHECK SUSP indicator lights when there is a fault of the rear load ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+

Radiator, Replace
Vehicle: 1992 Ford E-150 Econoline 5.0 V8 GAS

  • Drain cooling system into a suitable container by removing radiator cap and opening draincock located at the lower rear corner of the radiator tank.
  • Remove rubber radiator overflow hose from radiator coolant recovery reservoir and disconnect it from radiator, Fig. .
  • Remove fan shroud attaching bolts.
  • Lift fan shroud back and drape it on fan.
  • Loosen upper and lower hose clamps at radiator and remove upper radiator hose ...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1993 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

Automatic Tension

  • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
  • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
  • Reverse procedure to install.

Manual Tension

  • Loosen accessory adjustment bolt and pivot bolt.
  • Remove belt.
  • Reverse procedure to install, adjust belt tension as follows:
    • Lo...

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COMPONENT LOCATION DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES

Component location diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

Body Components Diagram for 1994 Ford E-150 Econoline  5.0 V8 GASBody Components Diagram for 1994 Ford E-150 Econoline 5.0 V8 GAS

Components on diagram:
  • License Lamp
  • Auxiliary Blower Motor
  • Rear Courtesy Lamp Switch
  • Auxiliary Blower Motor Resistor
  • Remote Radio Control
  • Driver Seat Diagram for 2003 Ford E-150 Econoline  4.6 V8 GASDriver Seat Diagram for 2003 Ford E-150 Econoline 4.6 V8 GAS

    Components on diagram:
  • Driver Safety Belt Retractor Pretensioner
  • Power Seat Motor Assembly
  • Seat Adjust Switch
  • Connector C-360
  • Connector C-3133
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES

    OEM drawn wiring diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S.

    1997 Ford E-150 Econoline Club Wagon 4.2 V6 GAS Wiring Diagram1997 Ford E-150 Econoline Club Wagon 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Main Light Switch
  • Multi-Function Switch
  • Remote Radio Control
  • Auxiliary A/C Illumination
  • 1999 Ford E-150 Econoline  5.4 V8 GAS Wiring Diagram1999 Ford E-150 Econoline 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Starter Motor Relay
  • Generator
  • Regulator
  • Charge Indicator
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford E-150 Econoline AUTOMOBILES

    OEM TSB listings for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.

    Document: WHINE/BUZZ IN SPEAKER - FUEL PUMP RFI NOISE FILTER
    Vehicle: 1991 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: A/C FILTER KITS - RETURN OF OBSOLETE PARTS
    Vehicle: 1986 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford E-150 Econoline AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline SPECIFICATIONS DATA!

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    Click here to view more details about 1996 Ford E-150 Econoline Valance, Front1996 Ford E-150 Econoline Valance, Front, A high quality, direct fit OE replacement valance; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $37.00

    Click here to view more details about 2000 Ford E-150 Econoline Headlight, Driver Or Passenger Side2000 Ford E-150 Econoline Headlight, Driver Or Passenger Side, This high quality, OE replacement headlight assembly is supplied by a CAPA certified, ISO/TS 16949, and ISO9001 manufacturing facility. Comes with bulbs and backed by 1-year, unlimited-mileage warranty.<p>Be safe! Replace your worn out or broken lights with these DOT and SAE Approved lighting products. They are made to stand rough road wear and the test of time!<br>.

    Source: Auto Body Parts Store

    $16.90

    Click here to view more details about 2012 Ford Fusion Full Door Mirror Covers2012 Ford Fusion Full Door Mirror Covers, Full Door Mirror Covers; 2 Piece Set, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $46.50

    Click here to view more details about 2001 Ford E-150 Econoline V8, 5.4 L, 330 CID Rebuilt Engine2001 Ford E-150 Econoline V8, 5.4 L, 330 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,308.00

    Click here to view more details1996 Ford E-150 Econoline Used Air Cleaner Assembly, 5.8, AUTO, RWD 8-351W (5.8L), Very Good.

    Source: Used Auto Parts Store

    $96.00

    Click here to view more details1983 Ford E-150 Econoline Used Parking Lamp, Passenger Side, PARKLAMP/TURN SIGNAL; (BELOW HDLP), Very Good.

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    $56.00
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