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Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-150 Econoline car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-150 Econoline automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Thermostat, Replace -> 1998 -> 1999-2000 -> 2.5L Engine -> 3.0L Engine -> 4.0L Engine -> 4.0L Pushrod Engine -> 4.0L SOHC Engine -> 5.0L Engine -> Excursion -> Expedition & Navigator -> Explorer & Mountaineer -> F-Series -> Ranger -> Villager -> Windstar
Vehicle: 1999 Ford E-150 Econoline 5.4 V8 GAS
Excursion
- Partially drain coolant into suitable container.
- Disconnect upper radiator hose.
- Remove water outlet connection.
- Remove thermostat and O-ring seal, discard seal.
- Reverse procedure to install.
Expedition & Navigator
- Partially drain engine coolant into suitable container.
- Disconnect upper radiator hose and position out of way.
- Remove water hose connection.
- Remove thermostat and O-ring, discard O-ring.
- Reverse procedure to install.
Explorer & Mountaineer
4.0L Pushrod Engine
- P...
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BRAKE SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.
Disc Brakes -> Rotor, Replace -> Aviator -> E-Series -> Escape & Mariner -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-150 & Mark LT -> F-250/350 w/2WD -> F-250/350 w/4WD & F-450/550 -> Freestar & Monterey -> Front -> Installation -> Motorhome -> Ranger -> Rear -> Removal
Vehicle: 2005 Ford E-150 Econoline 5.4 V8 GAS
Aviator
Front
- Raise and support vehicle.
- Remove front tire and wheel assemblies.
- Remove front brake components in sequence, Fig. .
- Reverse procedure to install.
Rear
Refer to Fig. and remove rear brake components in sequence listed.
Escape & Mariner
- Remove disc brake caliper and anchor plate as outlined in .
- Remove rotor
- Reverse Procedure to install. Tighten all nuts and bolts to specification.
E-Series
Front
Refer to Figs. through and remove components in sequence listed.
Rear
Removal
- Remove disc brake caliper, refer to .
- Remove axle shafts.
- Lift lock washer tab from slot in outer lock nut, Fig...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 1990 Ford E-150 Econoline 4.9 L6 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1996 Ford E-150 Econoline 5.0 V8 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1998 Ford E-150 Econoline 5.4 V8 GAS
- Disconnect battery ground cable.
- Disconnect electrical connector from alternator.
- Remove alternator drive belt.
- Remove alternator...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Low Oil Level Warning Indicator ->
Vehicle: 2001 Ford E-150 Econoline 4.6 V8 GAS
This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1992 Ford E-150 Econoline 4.9 L6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to insta...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1991 Ford E-150 Econoline Club Wagon 5.0 V8 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES
Component location diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.
 Body Components & Connectors Diagram for 1998 Ford E-150 Econoline Club Wagon 4.2 V6 GASComponents on diagram: |
 Fuel Filter Diagram for 1995 Ford E-150 Econoline Club Wagon 5.8 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S.
 2001 Ford E-150 Econoline 4.2 V6 GAS Wiring DiagramComponents on diagram: |
 1992 Ford E-150 Econoline 5.8 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford E-150 Econoline AUTOMOBILES
OEM TSB listings for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.
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Document: IDLE ROUGH/HESITATES/STALLS - COOLING SYSTEM DIAG Vehicle: 1987 Ford E-150 Econoline 5.0 V8 GAS Symptoms: |
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Document: A/C - NEW GREEN O-RING SERVICE KIT/IMPROVE SEALING Vehicle: 1986 Ford E-150 Econoline Club Wagon 4.9 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford E-150 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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