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Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-150 Econoline car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-150 Econoline automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford E-150 Econoline vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+

    Electric Cooling Fans -> Precautions -> Air Bag System Disarming & Arming -> Battery Ground Cable -> Fan Service
    Vehicle: 1999 Ford E-150 Econoline 5.4 V8 GAS

    Air Bag System Disarming & Arming

    Refer to and for air bag system disarming and arming procedures.

    Battery Ground Cable

    Refer to when battery power to the computer has been interrupted.

    Prior to service, disconnect battery ground cable and isolate as required.

    Fan Service

    Do not operate engine until fan has first been inspected for crack...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

    Disc Brakes -> Troubleshooting -> Brake Noise -> Brake Pedal Eases Down Slowly -> Brake Pedal Goes Down Fast -> Brakes Drag -> Brakes Lock Up During Light Brake Pedal Force -> Brakes Pull Or Drift -> Excessive Brake Pedal Effort -> Excessive Or Erratic Brake Pedal Travel -> Red Brake Warning Indicator Always On
    Vehicle: 1998 Ford E-150 Econoline 4.2 V6 GAS

    Brakes Pull Or Drift

    • Tire air pressure.
    • Wheel alignment.
    • Brake pads, shoes or linings.
    • Brake or suspension components.

    Red Brake Warning Indicator Always On

    • Instrument cluster.
    • Warning indicator circuit.
    • Parking brake.
    • Brake fluid level.

    Brake Pedal Goes Down Fast

    • Brake fluid level.
    • Air in system.
    • Brake master cylinder malfunction.
    • Normal RABS or ABS function.

    Brake Pedal Eases Down Slowly

    • Air in system.
    • Brake master cylinder malfunction.
    • Normal RABS or ABS function.

    Brakes Lock Up During Light Brake Pedal Force

    • Disc or drum brake component.
    • Parking brake com...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1980-92 Econoline w/Gasoline Engine -> Normal Service -> Severe Service
    Vehicle: 1991 Ford E-150 Econoline 4.9 L6 GAS

    Normal Service

    S...

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    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 1992 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 1996 Ford E-150 Econoline 5.8 V8 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle, if required.
    • Disconnect electrical connector or solenoid relay wire from starter motor.
    • Remove starter motor attach...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
    Vehicle: 2002 Ford E-150 Econoline 4.2 V6 GAS

    This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:

    • Turn ignition Off.
    • On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
    • On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2002 Ford E-150 Econoline 5.4 V8 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at heater tube assembly.
    • Remove hose from heater tube assembly.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to in...

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    SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
    Vehicle: 1990 Ford E-150 Econoline 5.8 V8 GAS

    Automatic Tension

    • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
    • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
    • Reverse procedure to install.

    Manual Tension

    • Loosen accessory adjustment bolt and pivot bolt.
    • Remove belt.
    • Reverse procedure to install, adjust belt tension as follows:
      • Lo...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES

    Component location diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

     Diagram for 1993 Ford E-150 Econoline  5.8 V8 GAS Diagram for 1993 Ford E-150 Econoline 5.8 V8 GAS

    Components on diagram:
  • A/C Clutch Cycling Pressure Switch
  • Dash Panel Diagram for 2002 Ford E-150 Econoline  4.2 V6 GASDash Panel Diagram for 2002 Ford E-150 Econoline 4.2 V6 GAS

    Components on diagram:
  • Data Link Connector
  • Ignition Switch
  • Accelerator Pedal Position Sensor
  • Idle Validation Switch
  • Brake Pedal Position Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES

    OEM drawn wiring diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S.

    1997 Ford E-150 Econoline Club Wagon 4.2 V6 GAS Wiring Diagram1997 Ford E-150 Econoline Club Wagon 4.2 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Main Light Switch
  • Multi-Function Switch
  • Remote Radio Control
  • Auxiliary A/C Illumination
  • 1993 Ford E-150 Econoline  4.9 L6 GAS Wiring Diagram1993 Ford E-150 Econoline 4.9 L6 GAS Wiring Diagram

    Components on diagram:
  • Left Front Door Speaker
  • Right Front Door Speaker
  • Remote Radio Control
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford E-150 Econoline AUTOMOBILES

    OEM TSB listings for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.

    Document: REPEAT HEATER CORE FAILURE
    Vehicle: 1987 Ford E-150 Econoline Super 5.0 V8 GAS

    Symptoms:
  • Inoperative, No Response
  • Auto Systems:
  • Cooling, Water Pump, Drive Belts, Pulleys
  • Heating, A/C, Ventilation, Defogger
  • Document: A/C - R-12 TO R-134A RETROFIT KIT AVAILABILITY
    Vehicle: 1988 Ford E-150 Econoline Super 5.0 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford E-150 Econoline AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1996 Ford E-150 Econoline Fan Blade1996 Ford E-150 Econoline Fan Blade, A High Quality, Direct Fit OE Replacement For Fan Blade..

    Source: Auto Body Parts Store

    $49.51

    Click here to view more details1993 Ford E-150 Econoline Neutral Safety Switch, Stud type; 4-prong male terminal; A high quality, direct fit OE replacement neutral safety switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $45.22

    Click here to view more details2010 Ford Crown Victoria 17" Wheel Cover, WHEEL COVER, 17 INCHES, 10 SPOKES, ALL PAINTED SILVER , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $19.45

    Click here to view more details about 1985 Ford E-150 Econoline V8, 5 L, 302 CID Rebuilt Engine1985 Ford E-150 Econoline V8, 5 L, 302 CID Rebuilt Engine, Crank #2MAE or R1J, Smog not HO., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,297.00

    Click here to view more details2004 Ford E-150 Econoline Used A/C Compressor, 4.6, AUTO, RWD (4 Dr), exc. Sport Trac; 8 cyl, Very Good.

    Source: Used Auto Parts Store

    $125.00

    Click here to view more details1997 Ford E-150 Econoline Used Air Flow Meter/Sensor, 4.6, AUTO, 4X2, Very Good.

    Source: Used Auto Parts Store

    $61.00
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