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Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford E-150 Econoline car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-150 Econoline automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford E-150 Econoline vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+

    Orifice Tube/Expansion Valve Locations -> Domestic Light Trucks & Vans -> 2003-04
    Vehicle: 2003 Ford E-150 Econoline 4.2 V6 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

    Anti-lock Brakes -> Aerostar, E-Series, F-Series & Ranger (RABS) -> Description -> Component Locations -> Operation -> System Self-Test
    Vehicle: 2001 Ford E-150 Econoline 5.4 V8 GAS

    Operation

    The rear anti-lock brake system monitors rear wheel speed through a rear axle mounted sensor. If a lockup condition begins to develop, the ABS control module will control hydraulic pressure to the rear brakes, inhibiting wheel lockup.

    Component Locations

    Refer to Figs. through for RABS component locations.

    System Self-Test

    The ABS control module performs system tests during vehicle start-up and normal operation. The ABS valve assembly, sensor and fluid level circuits are monit...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
    Vehicle: 1990 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

    The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

    The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

    On model...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 1996 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+.

    Alternator, Replace -> Dual Alternator -> Single Alternator
    Vehicle: 1998 Ford E-150 Econoline Club Wagon 4.2 V6 GAS

    Single Alternator

    • Disconnect battery ground cable.
    • Remove air cleaner assembly.
    • Disconnect wire harness connectors from voltage regulator.
    • Remove accessory drive belt.
    • Remove alternator mounting bolts, then alternator from vehicle.
    • Remove alternator fan shield, if equipped.
    • Reverse procedure to install, noting the following:
      • Torque alternator mounting bolts to 40 ft. lbs.
      • Torque alternator B+ terminal nut to 106 in. lbs.
      • Torque pulley nut to 95 ft. lbs.

    Dual Alternator

    • Disconnect battery ground cable.
    • Remove air cleaner ass...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Electronic Throttle Control ->
    Vehicle: 1994 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

    Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford E-150 Econoline cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 1992 Ford E-150 Econoline 5.0 V8 GAS

    • Drain cooling system into a suitable container by removing radiator cap and opening draincock located at the lower rear corner of the radiator tank.
    • Remove rubber radiator overflow hose from radiator coolant recovery reservoir and disconnect it from radiator, Fig. .
    • Remove fan shroud attaching bolts.
    • Lift fan shroud back and drape it on fan.
    • Loosen upper and lower hose clamps at radiator and remove upper radiator hose ...

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    SERPENTINE BELT SERVICE PROCEDURES FOR Ford E-150 Econoline AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
    Vehicle: 1991 Ford E-150 Econoline 4.9 L6 GAS

    Automatic Tension

    • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
    • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
    • Reverse procedure to install.

    Manual Tension

    • Loosen accessory adjustment bolt and pivot bolt.
    • Remove belt.
    • Reverse procedure to install, adjust belt tension as follows:
      • Lo...

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES

    Component location diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

    Body Diagram for 1999 Ford E-150 Econoline  4.2 V6 GASBody Diagram for 1999 Ford E-150 Econoline 4.2 V6 GAS

    Components on diagram:
  • Remote Keyless Entry Module
  • Rear Axle Speed Sensor
  • Fuel Pump Module
  • Canister Vent Solenoid
  • Fuel Tank Pressure Transducer
  • Warning Chime/Buzzer System Component Location Diagram for 2002 Ford E-150 Econoline  4.6 V8 GASWarning Chime/Buzzer System Component Location Diagram for 2002 Ford E-150 Econoline 4.6 V8 GAS

    Components on diagram:
  • Warning Buzzer Module
  • Warning Chime Module
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford E-150 Econoline AUTOMOBILES

    OEM drawn wiring diagrams for most Ford E-150 Econoline cars and light trucks sold in the U.S.

    1999 Ford E-150 Econoline  5.4 V8 GAS Wiring Diagram1999 Ford E-150 Econoline 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Starter Motor Relay
  • Starter
  • DTR Sensor
  • NGV Timer
  • 1990 Ford E-150 Econoline Super 5.0 V8 GAS Wiring Diagram1990 Ford E-150 Econoline Super 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Instrument Cluster
  • Hazard Flasher
  • Right Turn Indicator
  • Left Turn Indicator
  • Multi-Function Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford E-150 Econoline AUTOMOBILES

    OEM TSB listings for most Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.

    Document: E4OD - UPGRADED COMPONENTS -SRVC AND PARTS INFO- REV
    Vehicle: 1991 Ford E-150 Econoline 5.0 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: REPEAT HEATER CORE FAILURE
    Vehicle: 1987 Ford E-150 Econoline Super 5.0 V8 GAS

    Symptoms:
  • Inoperative, No Response
  • Auto Systems:
  • Cooling, Water Pump, Drive Belts, Pulleys
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford E-150 Econoline AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford E-150 Econoline SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1991 Ford E-150 Econoline Bumper, Rear1991 Ford E-150 Econoline Bumper, Rear.

    Source: Auto Body Parts Store

    $189.34

    Click here to view more details1990 Ford E-150 Econoline Headlight Switch, Blade type; 9-prong male terminal; Dashboard mounted; A high quality, direct fit OE replacement headlight switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $19.71

    Click here to view more details2011 Ford Expedition 20" x 8.5" Alloy Wheel, Alloy Wheel; 20 X 8.5; 6 Spokes; 6 Lug; 135MM BP; New Replica; Cladded Chrome, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $286.50

    Click here to view more details about 1976 Ford E-150 Econoline V8, 5.8 L, 351 CID Rebuilt Engine1976 Ford E-150 Econoline V8, 5.8 L, 351 CID Rebuilt Engine, Windsor, No Smog, 8 intake bolts per head., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,370.00

    Click here to view more details2005 Ford E-150 Econoline Used A/C Compressor, 5.4, AUTO, RWD 8-330 (5.4L), Very Good.

    Source: Used Auto Parts Store

    $125.00

    Click here to view more details1985 Ford E-150 Econoline Used Exhaust Manifold, AFTERMAKET, Very Good.

    Source: Used Auto Parts Store

    $163.00
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