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1996 Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Ford E-150 Econoline car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford E-150 Econoline automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford E-150 Econoline AUTOMOBILES
Compressor Service -> Shaft Seal, Replace -> FS-10 & 10P13 -> Installation -> Panasonic -> Removal
Vehicle: 1996 Ford E-150 Econoline 5.0 V8 GAS
FS-10 & 10P13
Removal
- Clamp compressor in suitable support, then remove clutch hub as outlined under "Clutch Hub & Pulley, Replace."
- Remove shaft seal felt from nose of compressor.
- Remove snap ring as follows:
- Insert tip of snap ring remover tool No. T89P-19623-DH, or equivalent, into one eye of the snap ring, Fig. .
- Rotate snap ring until eye is close to compressor shaft, Fig. .
- Keeping tool shaft against side of nose opening, quickly pull upward and remove snap ring, Fig. .
- Push shaft seal remover over ...
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BRAKE SERVICE PROCEDURES FOR 1996 Ford E-150 Econoline AUTOMOBILES
Disc Brakes -> Rotor Replacement -> Aerostar -> Bronco, E-150 & F-150 -> E-250-350 -> Explorer & Ranger -> F-250-350 & F-Super Duty -> Front -> Installation -> Rear -> Removal -> Villager & Windstar
Vehicle: 1996 Ford E-150 Econoline 5.0 V8 GAS
Aerostar
Removal
- Disconnect battery ground cable.
- Remove sufficient brake fluid from master cylinder reservoir.
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove disc brake caliper as outlined in "Caliper Service".
- On 2WD models, remove hub grease cap, cotter pin, nut retainer, hub spindle nut and front outer wheel bearing washer, then remove outer wheel bearing.
- On all models, remove front disc brake hub and rotor.
- On 4WD models, remove hub as outlined under "Halfshaft, Replace," in the "All Wheel Drive System" section.
Installation
- On 2WD models, install front disc brak...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Ford E-150 Econoline AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1991-06 Econoline
Vehicle: 1996 Ford E-150 Econoline Club Wagon 5.0 V8 GAS
The inertia switch is ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Ford E-150 Econoline AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1996 Ford E-150 Econoline 5.8 V8 GAS
One Piece Driveshaft
- Raise and support vehicle.
- To maintain driveline balance, index-mark driveshaft flange yoke and pinion flange.
- Index-mark driveshaft yoke and transmission tailshaft. Do not allow output shaft to turn.
- Remove four bolts.
- Disconnect driveshaft flange yoke from pinion flange, using a suitable tool as shown. Driveshaft flange yoke fits tightly on pinion flange pilot. Never hammer on driveshaft or any of its components to disconnect yoke from flange. Pry only in area shown, with a suitable tool, to disconnect yoke from flange.
- Lower driveshaft and slide it off outp...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Ford E-150 Econoline AUTOMOBILES
Starter, Replace
Vehicle: 1996 Ford E-150 Econoline 5.0 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle, if required.
- Disconnect electrical connector or solenoid relay wire from starter motor.
- Remove starter motor attach...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Ford E-150 Econoline AUTOMOBILES
Ford Motor Co. Trucks -> Severity Indicator ->
Vehicle: 1996 Ford E-150 Econoline Club Wagon 4.9 L6 GAS
This indicator will display the severity color of RED when low oil pressure, charging system malfunction, engine coolant overheating or door ajar problems ar...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Ford E-150 Econoline AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Ford E-150 Econoline Club Wagon 4.9 L6 GAS
- Drain cooling system into a suitable container by removing radiator cap and opening draincock located at the lower rear corner of the radiator tank.
- Remove rubber radiator overflow hose from radiator coolant recovery reservoir and disconnect it from radiator, Fig. .
- Remove fan shroud attaching bolts.
- Lift fan shroud back and drape it on fan.
- Loosen upper and lower hose clamps at radiator and remove upper radiator hose ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Ford E-150 Econoline AUTOMOBILES
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1996 Ford E-150 Econoline Club Wagon 4.9 L6 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Ford E-150 Econoline AUTOMOBILES
Component location diagrams for most 1996 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Components Diagram for 1996 Ford E-150 Econoline 5.8 V8 GASComponents on diagram: |
 Engine Compartment Components Diagram for 1996 Ford E-150 Econoline Club Wagon 5.8 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 Ford E-150 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Ford E-150 Econoline cars and light trucks sold in the U.S.
 1996 Ford E-150 Econoline Club Wagon 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 1996 Ford E-150 Econoline Club Wagon 4.9 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Ford E-150 Econoline AUTOMOBILES
OEM TSB listings for most 1996 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.
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Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Ford E-150 Econoline 5.0 V8 GAS Auto Systems: |
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Document: RECALL - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Ford E-150 Econoline 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Ford E-150 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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