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2002 Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES
Orifice Tube/Expansion Valve Locations -> Domestic Light Trucks & Vans -> 2001-02
Vehicle: 2002 Ford E-150 Econoline 4.2 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES
Drum Brakes -> E-150-E-250, Econoline, F-150-250 & Ranger -> Brake Service -> Heavy Duty -> Installation -> Removal -> Standard Duty
Vehicle: 2002 Ford E-150 Econoline 5.4 V8 GAS
Drum brakes are available in standard versions or in heavy duty versions. Refer to. Figs. and , for component locations when performing the following procedures.
Removal
Standard Duty
- Raise and support vehicle, remove rear wheel and tire assemblies.
- Remove and discard spring nut.
- If brake drum is rusted to axle shaft pilot diameter, tap center of brake drum between wheel studs.
- Pull brake drum off of axle.
- If brake drums will not come off, sing a screwdriver, move brake shoe adjusting lever off of brake adjusting screw, then loosen brake adjuster to allow drum to release.
- Remove long bra...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1993-06 Econoline w/Gasoline Engine -> Normal Service -> Severe Service
Vehicle: 2002 Ford E-150 Econoline 4.6 V8 GAS
Normal Service
Replace ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2002 Ford E-150 Econoline 5.4 V8 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES
Starter, Replace
Vehicle: 2002 Ford E-150 Econoline 4.6 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter solenoid terminal cover.
- Disconnect starter motor electrical connections.
- Remove starter motor mounting bolts and stud.
- Remove starter motor from vehicle.
- Reverse pr...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES
Ford Motor Co. Trucks -> Check Gauge Warning Lamp ->
Vehicle: 2002 Ford E-150 Econoline 4.2 V6 GAS
This indicator should light if any of the following conditions appear:
- Engine oil pressure drops below approxi...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Ford E-150 Econoline 5.4 V8 GAS
- Drain cooling system into a suitable container.
- Remove front air deflector if required.
- Remove fan blade and lefthand thread clutch using a suitable fan clutch holding tool and fan clutch wrench tool.
- Disconnect transmission fluid coole...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford E-150 Econoline AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Ford E-150 Econoline 4.2 V6 GAS
- Use drive belt tensioner pulley bolt to rotate drive belt tensioner counterclockwise and remove drive...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford E-150 Econoline AUTOMOBILES
Component location diagrams for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.
Vehicle Underbody, Rear-Except Stripped Chassis Diagram for 2002 Ford E-150 Econoline 5.4 V8 GAS Components on diagram: |
Cooling System Components,Gasoline and NGV Diagram for 2002 Ford E-150 Econoline 4.2 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Ford E-150 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S.
2002 Ford E-150 Econoline 4.2 V6 GAS Wiring Diagram Components on diagram: |
2002 Ford E-150 Econoline 4.2 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Ford E-150 Econoline AUTOMOBILES
OEM TSB listings for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2002 Ford E-150 Econoline 4.6 V8 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 2002 Ford E-150 Econoline 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford E-150 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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