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1997 Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1997 Ford E-150 Econoline AUTOMOBILES
General Service Domestic Vehicles -> 1996-97 -> Exercise System
Vehicle: 1997 Ford E-150 Econoline 4.6 V8 GAS
An important fact most car owners ignore is that the A/C system must be used periodically. Car manufacturers caution that when the air conditioner is not used regularly, particularly during cold months, it should be turned on for a few minutes once every two or three weeks while the engine is running. This keeps the system in good operating condition.
Checking out the system for the effects of disuse before the onset of summer is one of the most important asp...
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BRAKE SERVICE PROCEDURES FOR 1997 Ford E-150 Econoline AUTOMOBILES
Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> 1997-98 -> 1999-2001 -> Aerostar, Excursion, F-250HD, F-350 & F-Super Duty -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> Escape -> Ranger -> Windstar
Vehicle: 1997 Ford E-150 Econoline Club Wagon 5.4 V8 GAS
Aerostar, Excursion, F-250HD, F-350 & F-Super Duty
- Remove air cleaner housing, if required.
- Remove brake master cylinder attaching nuts.
- Position brake master cylinder aside.
- Disconnect booster vacuum hose.
- Disconnect power distribution box auxiliary relay and set aside.
- Remove fuse panel cover.
- Remove stop lamp switch self-locking pin.
- Remove stop lamp switch and brake booster pushrod from brake pedal pin.
- Remove power brake booster nuts.
- Remove power brake booster.
- Reverse procedure to install. Torque booster mounting nuts to 16-21 ft. lbs.
Escape
- Remove brake pedal pushrod cotte...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Ford E-150 Econoline AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 1997 Ford E-150 Econoline Club Wagon 5.4 V8 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Ford E-150 Econoline AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1997 Ford E-150 Econoline 5.4 V8 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Ford E-150 Econoline AUTOMOBILES
Alternator, Replace
Vehicle: 1997 Ford E-150 Econoline Club Wagon 5.4 V8 GAS
- Disconnect battery ground cable.
- Disconnect electrical connector from alternator.
- Remove alternator drive belt.
- Remove alternator...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Ford E-150 Econoline AUTOMOBILES
Ford Motor Co. Trucks -> Electronic Throttle Control ->
Vehicle: 1997 Ford E-150 Econoline Club Wagon 5.4 V8 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Ford E-150 Econoline AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Ford E-150 Econoline Club Wagon 4.2 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Ford E-150 Econoline AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1997 Ford E-150 Econoline Club Wagon 4.6 V8 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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COMPONENT LOCATION DIAGRAMS FOR 1997 Ford E-150 Econoline AUTOMOBILES
Component location diagrams for most 1997 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.
Rear Doors Diagram for 1997 Ford E-150 Econoline Club Wagon 5.4 V8 GAS Components on diagram: |
Body Components & Connectors Diagram for 1997 Ford E-150 Econoline Club Wagon 5.4 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1997 Ford E-150 Econoline AUTOMOBILES
OEM drawn wiring diagrams for most 1997 Ford E-150 Econoline cars and light trucks sold in the U.S.
1997 Ford E-150 Econoline 4.2 V6 GAS Wiring Diagram Components on diagram: |
1997 Ford E-150 Econoline Club Wagon 4.2 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 Ford E-150 Econoline AUTOMOBILES
OEM TSB listings for most 1997 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1997 Ford E-150 Econoline 4.6 V8 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1997 Ford E-150 Econoline 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 Ford E-150 Econoline AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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