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1991 Ford E-150 Econoline CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Ford E-150 Econoline car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford E-150 Econoline automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1991 Ford E-150 Econoline vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 1991 Ford E-150 Econoline AUTOMOBILES

    A/C & Cooling System Maintenance -> Ford Motor Co. -> 1990-93 Ford Bronco, E-Series, Expedition, F-Series & F-Super Duty
    Vehicle: 1991 Ford E-150 Econoline Super 4.9 L6 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 1991 Ford E-150 Econoline AUTOMOBILES

    DRUM BRAKES, FORD -> General Information -> GENERAL INSPECTION -> ADJUSTER MECHANISM -> BACKING PLATE -> BRAKE DRUMS -> BRAKE LININGS & SPRINGS -> PARKING BRAKE CABLE
    Vehicle: 1991 Ford E-150 Econoline Super 5.8 V8 GAS

    BRAKE DRUMS

    Any time brake drums are removed for brake service, braking surface diameter should be checked with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor scores should be remove...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Ford E-150 Econoline AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
    Vehicle: 1991 Ford E-150 Econoline 5.8 V8 GAS

    The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

    The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

    After the battery ...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Ford E-150 Econoline AUTOMOBILES

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 1991 Ford E-150 Econoline 5.8 V8 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Ford E-150 Econoline AUTOMOBILES

    Starter, Replace
    Vehicle: 1991 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle, if required.
    • Disconnect electrical connector or solenoid relay wire from starter motor.
    • Remove starter motor attach...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Ford E-150 Econoline AUTOMOBILES

    Ford Motor Co. Trucks -> Low Coolant Lamp ->
    Vehicle: 1991 Ford E-150 Econoline 5.8 V8 GAS

    This lamp should light when engine coolant level in the radiator drops below a predetermined le...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Ford E-150 Econoline AUTOMOBILES

    Radiator, Replace
    Vehicle: 1991 Ford E-150 Econoline 5.0 V8 GAS

    • Disconnect negative battery cable at battery.
    • Drain cooling system into a suitable container.
    • Remove overflow tube from coolant recovery bottle and detach it from radiator shroud.
    • Remove four shroud attaching bolts and position it over fan.
    • Remove lower radiator hose and position aside.
    • Remove upper radiator hose and p...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Ford E-150 Econoline AUTOMOBILES

    Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
    Vehicle: 1991 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

    Automatic Tension

    • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
    • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
    • Reverse procedure to install.

    Manual Tension

    • Loosen accessory adjustment bolt and pivot bolt.
    • Remove belt.
    • Reverse procedure to install, adjust belt tension as follows:
      • Lo...

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 1991 Ford E-150 Econoline AUTOMOBILES

    Component location diagrams for most 1991 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1990+.

    Body Component Locations Diagram for 1991 Ford E-150 Econoline Club Wagon 5.0 V8 GASBody Component Locations Diagram for 1991 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

    Components on diagram:
  • Vehicle Speed Sensor
  • Fuel Booster Pump
  • Transmission Electronic Control Assembly
  • ABS Valve Assembly
  • ABS Rear Axle Sensor
  • Instrument Panel Component Locations Diagram for 1991 Ford E-150 Econoline  5.8 V8 GASInstrument Panel Component Locations Diagram for 1991 Ford E-150 Econoline 5.8 V8 GAS

    Components on diagram:
  • Inertia Switch
  • Parking Brake Switch
  • ABS Test Connector
  • Connector C-108
  • Connector C-200
  • CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1991 Ford E-150 Econoline AUTOMOBILES

    OEM drawn wiring diagrams for most 1991 Ford E-150 Econoline cars and light trucks sold in the U.S.

    1991 Ford E-150 Econoline  5.8 V8 GAS Wiring Diagram1991 Ford E-150 Econoline 5.8 V8 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Stop Lamp Switch
  • Anti-Lock Brake (ABS) Module
  • Dual Brake Warning Switch
  • Hazard Flasher
  • 1991 Ford E-150 Econoline Club Wagon 5.8 V8 GAS Wiring Diagram1991 Ford E-150 Econoline Club Wagon 5.8 V8 GAS Wiring Diagram

    Components on diagram:
  • Master Power Window Switch
  • Passenger Power Window Motor
  • Driver Power Window Motor
  • Passenger Power Window Switch
  • CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1991 Ford E-150 Econoline AUTOMOBILES

    OEM TSB listings for most 1991 Ford E-150 Econoline cars and light trucks sold in the U.S. from 1985+.

    Document: MERCON ATF IS BRING REPLACED BY MERCON V ATF AS A SERVICE FLUID
    Vehicle: 1991 Ford E-150 Econoline 5.0 V8 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Automatic Trans, Coolers, Torque Converter
  • Document: TRANSMISSION - 4R100/E40D - TORQUE CONVERTER ACCESS EXTERNAL DUST PLUG MAY BECOME DISLODGED
    Vehicle: 1991 Ford E-150 Econoline 5.0 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1991 Ford E-150 Econoline AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Ford E-150 Econoline cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1991 Ford E-150 Econoline SPECIFICATIONS DATA!

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    Click here to view more details1994 Ford E-150 Econoline Used Brake Master Cylinder, 0.0, AUTO, FWD (power), Very Good.

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