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Ford Explorer Sport Trac CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Explorer Sport Trac car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer Sport Trac automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford Explorer Sport Trac vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+

    Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
    Vehicle: 2003 Ford Explorer Sport Trac 4.0 V6 GAS

    Passenger Cars

    Prior to disconnecting battery, record preset radio frequencies.

    After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

    Aspire
    • Disconnect battery ground cable and isolate.
    • Wait one minute for back-up power supply to deplete stored energy.
    • Remove four driver's side air bag module mounting bolts.
    • Disconnect driver's side air bag module...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

    Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Adjustments -> Drums Installed -> Drums Removed -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> Parking Brake Except Rear Disc -> Parking Brake w/Rear Disc -> Service Brake
    Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

    Service Brake

    The rear brake shoes adjust automatically when the vehicle is driven in reverse and the brakes are applied sharply several times. Manual adjustment is required only when brake shoes are replaced. When adjusting rear brakes, ensure parking brake is properly adjusted and adjuster is operating freely.

    Drums Removed
    • With drums removed, clean areas where shoes contact backing plate, then apply suitable lubricant to contact areas. Ensure lubricant does not contaminate linings.
    • Adjust gauge to inside diameter of brake drum using suitable brake shoe adjusting gauge.
    • Reverse tool an...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
    Vehicle: 2003 Ford Explorer Sport Trac 4.0 V6 GAS

    The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

    The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

    On model...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
    Vehicle: 2007 Ford Explorer Sport Trac XLT 4.0 V6 GAS

    Front

    • Raise and support the vehicle.
    • Index-mark front driveshaft to front axle flange and at transfer case flange.
    • Remove and discard bolts and U-joint retainers.
    • Remove and discard flange bolts.
    • Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
    • Reverse procedure to install, noting the following:
      • Tighten transfer case flange bolts in a cross pattern.
      • Torque flange bolts to 22 ft. lbs.
      • Torque U-joint retainer bolts to 26 ft. lbs.

    Rear

    One P...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from mid 1990's+.

    Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
    Vehicle: 2009 Ford Explorer Sport Trac XLT 4.6 V8 GAS

    Accessing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

    Diagnostic Trouble Code Identification

    Refer to Fig. , for diagnostic trouble code identification.

    Clearing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

    Symptom Test

    Refer to Fig. , for symptom test chart.

    Intermittent & Poor Connections

    Intermittents

    Most intermittents are caused by faulty electrical connections or wiring. Inspect for the following:

    • Wirin...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove frame damper.
    • Remove starter motor solenoid terminal cover.
    • Disconnect starter motor wires.
    • Remove starter motor ground cable and nut.
    • Remove starter motor mounting bolt and stud bolt.
    • Remove starter motor from vehicle.
    • R...

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    MAINTENANCE LAMP RESET PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Fuel Reset ->
    Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

    The FUEL RESET indicator is grounded through the inertia switch whenever vehicle is in a high force situation. The Inertia F...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 2005 Ford Explorer Sport Trac 4.0 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at heater inlet tube.
    • Remove hose from heater inlet tube.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at heater core.
    • Disconnect heater out...

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    SERPENTINE BELT SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2010 Ford Explorer Sport Trac Limited 4.6 V8 GAS

    Always use square drive tool in hole in tensioner to move tensioner. Never pry on tensioner pulley. When releasing drive belt tensioner, never allow tensioner to snap back. Damage to tensioner or pers...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Ford Explorer Sport Trac AUTOMOBILES

    Component location diagrams for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

    Body Components Diagram for 2008 Ford Explorer Sport Trac Limited 4.6 V8 GASBody Components Diagram for 2008 Ford Explorer Sport Trac Limited 4.6 V8 GAS

    Components on diagram:
  • Right Rear Turn Lamp
  • Subwoofer Amplifier
  • Right Rear Park/Stop Lamp
  • Right Reversing Lamp
  • Right Rear Side Lamp
  • Body Components Diagram for 2008 Ford Explorer Sport Trac Limited 4.0 V6 GASBody Components Diagram for 2008 Ford Explorer Sport Trac Limited 4.0 V6 GAS

    Components on diagram:
  • Cargo Lamp
  • Left Vanity Mirror Lamp
  • Right Vanity Mirror Lamp
  • Interior Lamp
  • Electronic Compass
  • CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford Explorer Sport Trac AUTOMOBILES

    OEM drawn wiring diagrams for most Ford Explorer Sport Trac cars and light trucks sold in the U.S.

    2007 Ford Explorer Sport Trac XLT 4.6 V8 GAS Wiring Diagram2007 Ford Explorer Sport Trac XLT 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Symbols
  • 2008 Ford Explorer Sport Trac XLT 4.6 V8 GAS Wiring Diagram2008 Ford Explorer Sport Trac XLT 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Ambient Temperature Sensor
  • In-Vehicle Temperature Sensor
  • HVAC Module
  • Smart Junction Box
  • Autolamp/Sunload Sensor
  • CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford Explorer Sport Trac AUTOMOBILES

    OEM TSB listings for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1985+.

    Document: WIRING - SOLDERING AND CRIMPING REPAIRS - SERVICE TIPS - REVISED
    Vehicle: 2005 Ford Explorer Sport Trac 4.0 V6 FLEX

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: LEATHER-WRAPPED STEERING WHEEL - LEATHER COMING LOOSE - REVISED
    Vehicle: 2003 Ford Explorer Sport Trac 4.0 V6 GAS

    Auto Systems:
  • Steering, Suspension
  • CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford Explorer Sport Trac AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2002 Ford Explorer Sport Trac Tailgate Handle2002 Ford Explorer Sport Trac Tailgate Handle, With keyhole; A high quality, direct fit OE replacement tailgate handle; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $8.03

    Click here to view more details2004 Ford Explorer Sport Trac Ignition Switch, Blade type; 15-prong male terminal; A high quality, OE replacement ignition switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $14.02

    Click here to view more details about 2003 Ford Explorer Sport Trac 16" x 7" Steel Wheel2003 Ford Explorer Sport Trac 16" x 7" Steel Wheel, Steel Wheel; 16 X 7; 18 Holes; 5 Lug; 4.5 Inch BP; Ident F8acea; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $55.50

    Click here to view more details about 2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,328.00

    Click here to view more details2001 Ford Explorer Sport Trac Used Alternator, 6-183 (3.0L), (95 AMP), Very Good.

    Source: Used Auto Parts Store

    $83.00

    Click here to view more details2008 Ford Explorer Sport Trac Used Radio, exc. Sport Trac; recvr (Sirius ready), AM-FM-CD-MP3, ID 8L2T-18C869-AF and AG, Very Good.

    Source: Used Auto Parts Store

    $180.00
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