Ford Explorer Sport Trac REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford Explorer Sport Trac CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Explorer Sport Trac car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer Sport Trac automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford Explorer Sport Trac vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+

Drive Belt Data -> Domestic Light Trucks & Vans -> 2003-04
Vehicle: 2003 Ford Explorer Sport Trac 4.0 V6 GAS

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BRAKE SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Adjustments -> Drums Installed -> Drums Removed -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> Parking Brake Except Rear Disc -> Parking Brake w/Rear Disc -> Service Brake
Vehicle: 2003 Ford Explorer Sport Trac 4.0 V6 GAS

Service Brake

The rear brake shoes adjust automatically when the vehicle is driven in reverse and the brakes are applied sharply several times. Manual adjustment is required only when brake shoes are replaced. When adjusting rear brakes, ensure parking brake is properly adjusted and adjuster is operating freely.

Drums Removed
  • With drums removed, clean areas where shoes contact backing plate, then apply suitable lubricant to contact areas. Ensure lubricant does not contaminate linings.
  • Adjust gauge to inside diameter of brake drum using suitable brake shoe adjusting gauge.
  • Reverse tool an...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

On model...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from mid 1990's+.

Relearn Procedures -> TPMS Sensor Activation -> TPMS Sensor Training
Vehicle: 2007 Ford Explorer Sport Trac XLT 4.6 V8 GAS

TPMS Sensor Activation

To conserve battery power, the TPMS sensors will go into a sleep mode after approximately 30 minutes of inactivity. The sensors will not transmit tire pressure information while in sleep mode. The sensors must be activated to transmit the latest tire pressure information.

  • Place the ignition switch in the On position.
  • Position Ford TPMS activation tool, or equivalent, against the LF tire side wall 180° from the valve stem.
  • The TPMS activation tool will flash a green light and sound a beep for each successful response from a TPMS sensor.
  • Press the TPMS activat...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

Alternator, Replace
Vehicle: 2007 Ford Explorer Sport Trac XLT 4.0 V6 GAS

  • Disconnect battery ground cable.
  • Loosen band clamp and remove air filter element, tray and inlet snorkel.
  • Rotate accessory drive belt tensioner counterclockwise and position accessory drive belt aside.
  • Position alternator B+ protective c...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
Vehicle: 2005 Ford Explorer Sport Trac 4.0 V6 GAS

This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:

  • Turn ignition Off.
  • On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
  • On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2008 Ford Explorer Sport Trac Limited 4.6 V8 GAS

  • Raise and support vehicle.
  • Drain cooling system into suitable...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2008 Ford Explorer Sport Trac Limited 4.6 V8 GAS

Always use square drive tool in hole in tensioner to move tensioner. Never pry on tensioner pulley. When releasing drive belt tensioner, never allow tensioner to snap back. Damage to tensioner or pers...

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COMPONENT LOCATION DIAGRAMS FOR Ford Explorer Sport Trac AUTOMOBILES

Component location diagrams for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

Body Components Diagram for 2008 Ford Explorer Sport Trac XLT 4.0 V6 GASBody Components Diagram for 2008 Ford Explorer Sport Trac XLT 4.0 V6 GAS

Components on diagram:
  • Left Rear Turn Lamp
  • Left Rear Park/Stop Lamp
  • Left Reversing Lamp
  • Left Rear Side Lamp
  • Connector C413
  • Underbody Component Locations Diagram for 2001 Ford Explorer Sport Trac  4.0 V6 GASUnderbody Component Locations Diagram for 2001 Ford Explorer Sport Trac 4.0 V6 GAS

    Components on diagram:
  • Fuel Tank Unit
  • Rear Axle Speed Sensor
  • Evaporative Emission Canister Vent Valve
  • Connector C-311
  • Connector C-339
  • CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford Explorer Sport Trac AUTOMOBILES

    OEM drawn wiring diagrams for most Ford Explorer Sport Trac cars and light trucks sold in the U.S.

    2007 Ford Explorer Sport Trac Limited 4.6 V8 GAS Wiring Diagram2007 Ford Explorer Sport Trac Limited 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Left Vanity Mirror Lamp
  • Right Vanity Mirror Lamp
  • Rear Interior Lamp
  • Interior/MAP Lamp Front
  • 2008 Ford Explorer Sport Trac XLT 4.6 V8 GAS Wiring Diagram2008 Ford Explorer Sport Trac XLT 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Restraint Control Module
  • Passenger Air Bag Deactivation Indicator
  • Smart Junction Box
  • Run/Start Relay
  • Left Seat Pressure Sensor
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    TECHNICAL SERVICE BULLETINS FOR Ford Explorer Sport Trac AUTOMOBILES

    OEM TSB listings for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1985+.

    Document: PAINT - PREMATURE CLEARCOAT CRACKING - SERVICE TIPS
    Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

    Symptoms:
  • Uneven Wear
  • Auto Systems:
  • Finishes, Body Structure, Frame, Bumpers
  • Document: RECALL - VEHICLE SPEED CONTROL
    Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

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    COMPONENT/PARTS SPECIFICATIONS FOR Ford Explorer Sport Trac AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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