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Ford Explorer Sport Trac CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Explorer Sport Trac car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer Sport Trac automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford Explorer Sport Trac vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+

    Component Replacement & Adjustment -> Explorer Sport & Explorer Sport Trac -> Thermostatic Expansion Valve (Fixed Orifice Tube), Replace
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    • Recover refrigerant as outlined under .
    • Remove tube clamp and disconnect auxiliary line fitting.
    • Disconnect condenser to evaporator line from evaporator core using suitable spring lo...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

    Power Brake Units -> Bendix Vacuum Brake Booster -> Adjustments -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator -> Pushrod -> Ranger
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Pushrod

    E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, F-Super Duty, Mark LT, Mountaineer & Navigator
    • On Expedition, F-150, Mark LT and Navigator models, adjust brake booster to master cylinder pushrod length to .980-.995 inch, Fig. .
    • On Explorer, Explorer Sport and Sport/Trac and Mountaineer models, adjust brake ...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. for 1980+.

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1999-06 Explorer, Explorer Sport & Sport Trac & Mountaineer
    Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 2003 Ford Explorer Sport Trac 4.0 V6 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from mid 1990's+.

    Reset Procedures
    Vehicle: 2009 Ford Explorer Sport Trac Limited 4.6 V8 GAS

    If the system detects low tire pressure, CHECK TIRE PRESSURE lamp will illuminate. Inflating tire(s) to recommended pressure will clear the tire ...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 2009 Ford Explorer Sport Trac Limited 4.0 V6 GAS

    • Disconnect battery.
    • Rotate Front End Accessory Drive (FEAD) belt tensioner counterclockwise and position FEAD belt aside.
    • Position protective cover aside and remove and discard alternator B+ terminal nut.
    • Disconnect alternator B+ terminal and two electrical connectors.
    • Remove three bolts and alternator.
    • Remove nut and alternator ...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

    Ford Motor Co. Trucks -> Traction Control System Warning Lamp ->
    Vehicle: 2008 Ford Explorer Sport Trac Limited 4.0 V6 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2008 Ford Explorer Sport Trac XLT 4.0 V6 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from coolant pump.
    • Remove radiator outlet hose from coolant pump and from vehicle.
    • Reverse procedure to ...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2010 Ford Explorer Sport Trac Limited 4.0 V6 GAS

    • Remove air cleaner outlet tube.
    • Rotate tensioner by turning counterclockwis...

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR Ford Explorer Sport Trac AUTOMOBILES

    Component location diagrams for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

    Drum Brake Components Diagram for 2002 Ford Explorer Sport Trac  4.0 V6 GASDrum Brake Components Diagram for 2002 Ford Explorer Sport Trac 4.0 V6 GAS

    Components on diagram:
  • Parking Brake Rear Cable and Conduit
  • Rear Brake Shoe and Lining
  • Primary Brake Shoe Parking Brake Lever Link
  • Engine,Rear Diagram for 2002 Ford Explorer Sport Trac  4.0 V6 GASEngine,Rear Diagram for 2002 Ford Explorer Sport Trac 4.0 V6 GAS

    Components on diagram:
  • Ignition Coil
  • Mass Air Flow Sensor
  • Knock Sensor
  • Powertrain Control Module
  • Injector 1
  • CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford Explorer Sport Trac AUTOMOBILES

    OEM drawn wiring diagrams for most Ford Explorer Sport Trac cars and light trucks sold in the U.S.

    2005 Ford Explorer Sport Trac  4.0 V6 GAS Wiring Diagram2005 Ford Explorer Sport Trac 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Horn Relay
  • Horn
  • Air Bag Sliding Contact
  • Steering wheel/Speed Control Switch
  • Central Security Module
  • 2008 Ford Explorer Sport Trac Limited 4.0 V6 GAS Wiring Diagram2008 Ford Explorer Sport Trac Limited 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Instrument Cluster
  • Passive Anti-Theft Transceiver
  • Smart Junction Box
  • Autolamp/Sunload Sensor
  • CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford Explorer Sport Trac AUTOMOBILES

    OEM TSB listings for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1985+.

    Document: MIL ILLUMINATED WITH DTC P0172 AND/OR P0175
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Auto Systems:
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: DISCHARGED BATTERY - CHARGING SERVICE TIPS - REVISED
    Vehicle: 2003 Ford Explorer Sport Trac 4.0 V6 FLEX

    Symptoms:
  • Starting Problems
  • Auto Systems:
  • Starting, Charging, Battery
  • CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford Explorer Sport Trac AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2004 Ford Explorer Sport Trac Door Handle, Front Or Rear, Driver Side2004 Ford Explorer Sport Trac Door Handle, Front Or Rear, Driver Side, Without door lock hole and bezel; A high quality, OE replacement door handle; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $17.49

    Click here to view more details2009 Ford Explorer Sport Trac Water Pump, A high quality, direct fit OE replacement water pump assembly; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $108.45

    Click here to view more details about 2010 Ford Explorer Sport Trac Door Mirror Passenger Side2010 Ford Explorer Sport Trac Door Mirror Passenger Side, Passenger Side Power Door Mirror; With Heated Glass; With Puddle Light; Includes Painted And Chrome Covers; [FO], , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $82.45

    Click here to view more details about 2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,328.00

    Click here to view more details2001 Ford Explorer Sport Trac Used A/C Compressor, 4.0, AUTO, RWD, Very Good.

    Source: Used Auto Parts Store

    $118.00

    Click here to view more details2002 Ford Explorer Sport Trac Used A/C Compressor, 4.0, AUTO, 4X4 4 DR, EXC. SPORT TRAC; 6 CYL, Very Good.

    Source: Used Auto Parts Store

    $87.00
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