Ford Explorer Sport Trac REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Ford Explorer Sport Trac CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Explorer Sport Trac car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer Sport Trac automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford Explorer Sport Trac vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+

Component Replacement & Adjustment -> Explorer Sport & Explorer Sport Trac -> Instrument Panel, Replace
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

  • Remove battery to starter relay cable.
  • Ensure front wheels are in straight-ahead position.
  • Remove two steering wheel back cover plugs and driver's air bag module mounting bolts.
  • Disconnect electrical connector and remove driver's air bag module.
  • Remove mounting wheel bolt, then the steering wheel using suitable two-jaw puller tool.
  • Remove screws, then position parking brake release and hood release handles aside.
  • Remove two mounting screws, instrument panel steering column cover and reinforcement.
  • Disconnect ignition switch and stee...

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BRAKE SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Adjustments -> Drums Installed -> Drums Removed -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> Parking Brake Except Rear Disc -> Parking Brake w/Rear Disc -> Service Brake
Vehicle: 2003 Ford Explorer Sport Trac 4.0 V6 GAS

Service Brake

The rear brake shoes adjust automatically when the vehicle is driven in reverse and the brakes are applied sharply several times. Manual adjustment is required only when brake shoes are replaced. When adjusting rear brakes, ensure parking brake is properly adjusted and adjuster is operating freely.

Drums Removed
  • With drums removed, clean areas where shoes contact backing plate, then apply suitable lubricant to contact areas. Ensure lubricant does not contaminate linings.
  • Adjust gauge to inside diameter of brake drum using suitable brake shoe adjusting gauge.
  • Reverse tool an...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2002 Ford Explorer Sport Trac 4.0 V6 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

On model...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from mid 1990's+.

Reset Procedures
Vehicle: 2008 Ford Explorer Sport Trac Limited 4.6 V8 GAS

If the system detects low tire pressure, CHECK TIRE PRESSURE lamp will illuminate. Inflating tire(s) to recommended pressure will clear the tire ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2009 Ford Explorer Sport Trac Limited 4.6 V8 GAS

  • With vehicle in NEUTRAL, position it on a hoist.
  • Disconnect battery ground cable.
  • Remove starter solenoid terminal cover.
  • Remove B-terminal nut and disconnect cable.
  • Remove S-terminal nut and disconnect cable.
  • Remove nut and disconnect ground cable from stud bolt.
  • Remov...

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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Severity Indicator ->
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

This indicator will display the severity color of RED when low oil pressure, charging system malfunction, engine coolant overheating or door ajar problems ar...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Explorer Sport Trac cars and light trucks from 1990+

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2007 Ford Explorer Sport Trac XLT 4.6 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from oil filter adapter.
  • Remove radiator outlet hose from oil filter adapter and from vehicle.
  • Reverse procedu...

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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Explorer Sport Trac AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2009 Ford Explorer Sport Trac XLT 4.6 V8 GAS

Always use square drive tool in hole in tensioner to move tensioner. Never pry on tensioner pulley. When releasing drive belt tensioner, never allow tensioner to snap back. Damage to tensioner or pers...

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COMPONENT LOCATION DIAGRAMS FOR Ford Explorer Sport Trac AUTOMOBILES

Component location diagrams for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

Steering Gear    Diagram for 2005 Ford Explorer Sport Trac  4.0 V6 GASSteering Gear Diagram for 2005 Ford Explorer Sport Trac 4.0 V6 GAS

Components on diagram:
  • Air Transfer Tube
  • Oil Flow
  • Return Port
  • Pressure Port
  • Instrument Panel Diagram for 2007 Ford Explorer Sport Trac XLT 4.6 V8 GASInstrument Panel Diagram for 2007 Ford Explorer Sport Trac XLT 4.6 V8 GAS

    Components on diagram:
  • Data Link Connector
  • Glove Box Lamp
  • Ignition Switch
  • Heated Windshield Switch
  • Memory Set Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford Explorer Sport Trac AUTOMOBILES

    OEM drawn wiring diagrams for most Ford Explorer Sport Trac cars and light trucks sold in the U.S.

    2001 Ford Explorer Sport Trac  4.0 V6 GAS Wiring Diagram2001 Ford Explorer Sport Trac 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Remote Anti-Theft Personality Module
  • Horn Relay
  • Horn
  • 2005 Ford Explorer Sport Trac  4.0 V6 GAS Wiring Diagram2005 Ford Explorer Sport Trac 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Horn Relay
  • Horn
  • Air Bag Sliding Contact
  • Steering wheel/Speed Control Switch
  • CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford Explorer Sport Trac AUTOMOBILES

    OEM TSB listings for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1985+.

    Document: MIL ON WITH PCM DTC P0463 AND/OR IC DTC B1201 - AFTER REFUELING
    Vehicle: 2003 Ford Explorer Sport Trac 4.0 V6 FLEX

    Symptoms:
  • Inoperative, No Response
  • Insufficient Performance
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS - REVISED
    Vehicle: 2007 Ford Explorer Sport Trac Limited 4.6 V8 GAS

    Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford Explorer Sport Trac AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford Explorer Sport Trac SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2010 Ford Explorer Sport Trac Bumper Cover, Front2010 Ford Explorer Sport Trac Bumper Cover, Front, With grille provision; With holes for air and fog light; A high quality, direct fit OE replacement bumper cover..

    Source: Auto Body Parts Store

    $55.77

    Click here to view more details2001 Ford Explorer Sport Trac Door Jamb Switch, Blade type; 2-prong male terminal; A high quality, direct fit OE replacement power door lock switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $9.24

    Click here to view more details about 2009 Ford Explorer Sport Trac 17" x 7.5" Steel Wheel2009 Ford Explorer Sport Trac 17" x 7.5" Steel Wheel, Steel Wheel; 17 X 7.5; 20 Holes; 5 Lug; 4.5 Inch BP; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details about 2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,328.00

    Click here to view more details2007 Ford Explorer Sport Trac Used Bumper Bar, Rear, 4DR, Black, LIMITED (4 Dr.) exc. Sport Trac, foam absorber only (bar welded to frame), Very Good.

    Source: Used Auto Parts Store

    $128.00

    Click here to view more details2002 Ford Explorer Sport Trac Used Rear Axle Assembly, 4.0, AUTO, RWD 2 Dr (Sport), 3.73 ratio, Very Good.

    Source: Used Auto Parts Store

    $437.00
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