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Ford Bronco CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford Bronco car and truck
repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Ford Bronco automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Ford Bronco AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Ford Bronco cars and light trucks from 1990+
General Service Domestic Vehicles -> 1994-95 -> Oil Charge -> 1994 Villager -> 1995 Aerostar, Explorer, Ranger & Windstar -> 1995 F-Series, Bronco & Villager -> Acclaim, LeBaron, Spirit, Shadow & Sundance -> Achieva, Grand Am & Skylark -> Aspire & Probe -> Aurora & Riviera -> Avenger & Sebring DOHC & 1995 Talon Less Turbo -> Avenger & Sebring SOHC & 1995 Talon w/Turbo -> Beretta & Corsica -> Bonneville, Eighty-Eight, LeSabre, Ninety-Eight & Park Avenue -> Camaro & Firebird -> Capri -> Caprice, Impala SS & Roadmaster -> Cavalier, Sunbird & Sunfire -> Century & Cutlass Ciera/Cutlass Cruiser -> Cherokee, Dakota, Full Size Pickup, Grand Cherokee & Wrangler -> Chrysler Corp. -> Cirrus & Stratus -> Colt & Summit -> Colt Vista & Summit Wagon -> Concorde, Intrepid, LHS, New Yorker & Vision -> Corvette -> Cutlass Supreme, Grand Prix, Lumina, Monte Carlo & Regal -> DeVille, Eldorado & Seville -> Econoline & 1994 F-Series, Bronco, Aerostar, Explorer & Ranger -> Escort & Tracer w/1.8L/4-112 Engine -> Except Aspire, Capri & Probe & Escort & Tracer w/1.8L/4-112 Engine -> Except Geo Tracker -> Fleetwood (RWD) -> Ford Motor Company -> Full Size Van -> General Motors Corp. -> Geo Metro & Prizm -> GEO Tracker -> Laser & 1994 Talon -> Light Trucks & Vans -> Mini Van -> Neon -> Passenger Cars -> Saturn -> Stealth
Vehicle: 1995 Ford Bronco 5.8 V8 GAS
Chrysler Corp.
Passenger Cars
Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.
Remove defective components. Add the proper amount of oil to each replacement component as follows:
Concorde, Intrepid, LHS, New Yorker & Vision
When other air conditioning system components are replaced add the following quantities of refrigerant oil: evaporator, 2.0 ozs.; condenser, 1.0 oz; receiver/drier, 1.0 oz.; l...
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BRAKE SERVICE PROCEDURES FOR Ford Bronco AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford Bronco cars and light trucks from 1990+.
ANTI-LOCK BRAKE SYSTEM, FORD -> COMPONENT REPLACEMENT -> 1990-91 Models -> COMPUTER MODULE -> EXCITER RING -> REAR ANTI-LOCK BRAKE SYSTEM (RABS) VALVE -> REAR ANTI-LOCK BRAKE SYSTEM SENSOR
Vehicle: 1991 Ford Bronco 5.8 V8 GAS
All components are serviced as assemblies and should not be disassembled.
COMPUTER MODULE
1990-91 Models
- Disconnect battery ground cable.
- On all models, disconnect wiring harness from RABS module.
- On Bronco II, Ranger and Explorer models, remove module to instrument panel retaining screws behind center of instrument panel.
- On Aerostar models, remove module to instrument panel anti-skid plate retaining screws on lefthand side of engine cover under instrument panel.
- On E-Series models, remove parking brake actuator assembly as follows:
- Loosen adjusting nut at equalizer.
- From inside e...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Ford Bronco AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Ford Bronco cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 1991 Ford Bronco 4.9 L6 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
On model...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford Bronco AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford Bronco cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 1991 Ford Bronco 5.8 V8 GAS
Single Cardan, Slip Yoke
Disassemble
Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.
- Index-mark the shaft components.
- Remove and discard all four snap rings.
- Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
- If necessary, use a pair of pliers to remove a bearing cup t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford Bronco AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Ford Bronco cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1991 Ford Bronco 5.0 V8 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly, if required.
- Disconnect wire harness connectors from voltage regulator.
- Remove accessory drive belt.
- Remove alternator mounting bolts, then alternator from vehi...
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MAINTENANCE LAMP RESET PROCEDURES FOR Ford Bronco AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford Bronco cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Fuel Reset ->
Vehicle: 1992 Ford Bronco 4.9 L6 GAS
The FUEL RESET indicator is grounded through the inertia switch whenever vehicle is in a high force situation. The Inertia F...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford Bronco AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford Bronco cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 Ford Bronco 5.0 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR Ford Bronco AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford Bronco cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1995 Ford Bronco 5.0 V8 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
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COMPONENT LOCATION DIAGRAMS FOR Ford Bronco AUTOMOBILES
Component location diagrams for most Ford Bronco cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 1994 Ford Bronco 5.8 V8 GASComponents on diagram: |
 Seat Connectors Diagram for 1995 Ford Bronco 5.8 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Ford Bronco AUTOMOBILES
OEM drawn wiring diagrams for most Ford Bronco cars and light trucks sold in the U.S.
 1995 Ford Bronco 5.8 V8 GAS Wiring DiagramComponents on diagram: |
 1996 Ford Bronco 5.0 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Ford Bronco AUTOMOBILES
OEM TSB listings for most Ford Bronco cars and light trucks sold in the U.S. from 1985+.
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Document: URETHANE THROTTLE LEVER GROMMET REPLACE-(AOD)-RECALL Vehicle: 1991 Ford Bronco 5.0 V8 GAS Auto Systems: |
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Document: PARTS-UNAVAILABLE/BACK ORDERED-HANDLING REPAIR DELAY Vehicle: 1987 Ford Bronco 5.8 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Ford Bronco AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford Bronco cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford Bronco cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford Bronco cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford Bronco cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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