Ford F-250 Super Duty REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


Ford F-250 Super Duty CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Year

2010200920082007
2006

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Ford F-250 Super Duty car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-250 Super Duty automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Ford F-250 Super Duty vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR Ford F-250 Super Duty AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Ford F-250 Super Duty cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Cleaning & Inspection -> Disassemble -> E-150, E-250, E-350 & E-450 -> E-150, E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Edge & MKX -> Escape & Mariner -> Expedition & Navigator -> Expedition, F-Super Duty, Motorhome & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-150 & Mark LT -> F-Super Duty & Motorhome -> Freestar & Monterey -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement
Vehicle: 2007 Ford F-250 Super Duty King Ranch 5.4 V8 GAS

Replacement

Edge & MKX
  • Syphon and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Position frame side of C-clamp on inboard side of disc brake caliper. Do not place clamp frame over front brake hose.
  • Position screw side of C-clamp on outboard brake shoe and lining, then tighten C-clamp until there is enough clearance to remove caliper.
  • Remove front brake hose flow bolt, then disconnect and plug front brake hose. Discard copper washers.
  • Remove two caliper slide pins.
  • Slide brake shoe and lining out of front disc brake...

CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR Ford F-250 Super Duty AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Ford F-250 Super Duty cars and light trucks sold in the U.S. for 1980+.

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1999-06 F250-550 Super Duty w/Diesel Engine -> Normal Service -> Severe Service
Vehicle: 2006 Ford F-250 Super Duty HARLEY-DAVIDSON Edition 6.0 V8 DIESEL

Normal Service

Repl...

CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Ford F-250 Super Duty AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Ford F-250 Super Duty cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
Vehicle: 2007 Ford F-250 Super Duty Lariat 5.4 V8 GAS

Single Cardan, Slip Yoke

Disassemble

Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

  • Index-mark the shaft components.
  • Remove and discard all four snap rings.
  • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
  • If necessary, use a pair of pliers to remove a bearing cup t...

CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Ford F-250 Super Duty AUTOMOBILES

Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Ford F-250 Super Duty cars and light trucks sold in the U.S. from mid 1990's+.

Component Replacement -> Installation -> Removal -> TPMS Sensor -> TPMS Sensor Strap & Cradle
Vehicle: 2009 Ford F-250 Super Duty King Ranch 6.8 V10 GAS

TPMS Sensor

Removal

If damaged, the TPMS sensor battery may release hazardous chemicals. If the chemicals come in contact with the skin or eyes, flush immediately with water for 15 minutes and seek medical attention.

The tire pressure sensor is equipped with a Lithium-ion battery which must be disposed of properly.

Tire pressure sensors are manufactured in multiple colors based on their application. When installing a new sensor, make sure the color of the sensor being installed matches the color of the sensor that was removed. The different colored sensors are not interchangea...

CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty TIRE PRESSURE MONITORING SYSTEM PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Ford F-250 Super Duty AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Ford F-250 Super Duty cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2009 Ford F-250 Super Duty XL 5.4 V8 GAS

Always disconnect battery ground cable at the battery before disconnecting starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor solenoid terminal cover. A protective cap or boot is provided over battery input terminal on all vehicle lines and must be reinstalled after repair. Failure to follow this instruction may result in dam...

CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR Ford F-250 Super Duty AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Ford F-250 Super Duty cars and light trucks sold in the U.S. from 1990+.

Ford Motor Co. Trucks -> Traction Control System Warning Lamp ->
Vehicle: 2006 Ford F-250 Super Duty King Ranch 5.4 V8 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Ford F-250 Super Duty AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Ford F-250 Super Duty cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2010 Ford F-250 Super Duty XL 5.4 V8 GAS

  • Drain cooling system into a suitable container.
  • Remove degas bottle, then raise and support vehicle.
  • Remove lower radiator hose from radiator.
  • Lower vehicle, then remove upper hose from radiator.
  • Remove two pushpins and position radiator sight shi...

CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR Ford F-250 Super Duty AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Ford F-250 Super Duty cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace
Vehicle: 2008 Ford F-250 Super Duty XL 5.4 V8 GAS

  • Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...

CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR Ford F-250 Super Duty AUTOMOBILES

Component location diagrams for most Ford F-250 Super Duty cars and light trucks sold in the U.S. from 1990+.

Instrument Panel Diagram for 2008 Ford F-250 Super Duty King Ranch 5.4 V8 GASInstrument Panel Diagram for 2008 Ford F-250 Super Duty King Ranch 5.4 V8 GAS

Components on diagram:
  • Message Center Switch
  • Floor Mode Actuator
  • Splice S202
  • Splice S219
  • Splice S221
  • Instrument Panel Diagram for 2008 Ford F-250 Super Duty XL 6.4 V8 DIESELInstrument Panel Diagram for 2008 Ford F-250 Super Duty XL 6.4 V8 DIESEL

    Components on diagram:
  • Passenger Air Bag Deactivation Switch
  • Power Point Connector
  • Passenger Air Bag Deactivation Switch Connector
  • Instrument Panel Control Opening Bezel
  • CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Ford F-250 Super Duty AUTOMOBILES

    OEM drawn wiring diagrams for most Ford F-250 Super Duty cars and light trucks sold in the U.S.

    2008 Ford F-250 Super Duty XL 6.4 V8 DIESEL Wiring Diagram2008 Ford F-250 Super Duty XL 6.4 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Powertrain Control Module
  • Secondary Generator
  • 2008 Ford F-250 Super Duty XLT 5.4 V8 GAS Wiring Diagram2008 Ford F-250 Super Duty XLT 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Memory Set Switch
  • Driver Seat Module
  • Battery Junction Box
  • CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Ford F-250 Super Duty AUTOMOBILES

    OEM TSB listings for most Ford F-250 Super Duty cars and light trucks sold in the U.S. from 1985+.

    Document: TAILGATE STRIKER - NOISE/RATTLE
    Vehicle: 2007 Ford F-250 Super Duty XLT 6.0 V8 DIESEL

    Symptoms:
  • Noise
  • Auto Systems:
  • Glass, Doors, Hood, Decklid, Tailgate, Liftgate, Locks
  • Document: ENGINE OVERHEATING WITH A SNOW PLOW INSTALLED ON VEHICLES WITHOUT THE FACTORY INSTALLED SNOW PLOW PACKAGE - REVISED
    Vehicle: 2006 Ford F-250 Super Duty King Ranch 6.0 V8 DIESEL

    Symptoms:
  • Overheating
  • Auto Systems:
  • Cooling, Water Pump, Drive Belts, Pulleys
  • CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Ford F-250 Super Duty AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Ford F-250 Super Duty cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Ford F-250 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Ford F-250 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Ford F-250 Super Duty cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Ford F-250 Super Duty SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your Ford F-250 Super Duty vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find